Combined carbonator and water pressure booster apparatus

• US 5,855,296 A
• Filed: 11/07/1996
• Issued: 01/05/1999
• Est. Priority Date: 11/07/1996
• Status: Expired due to Fees

• Current Assignee: McCann's Engineering & Manufacturing Company LLC (Ali Holding Srl)
• Original Assignee: McCann's Engineering & Manufacturing Company LLC (Ali Holding Srl)
• Inventors: McCann, Gerald P., Verley, Donald
• Primary Examiner(s): Kaufman, Joseph A.
• Application Number:
  US08/746,243
• Time in Patent Office: 789 Days
• Field of Search: 222/61, 222/64, 222/129.1, 222/129.2, 222/129.3, 222/129.4, 222/399, 261/DIG. 7
• US Class Current: 222/61
• CPC Class Codes: B67D 1/12 Flow or pressure control devices or systems , e.g. valves, gas pressure control, level control in storage containers
• CPC Class Codes: Y10S 261/07 Carbonators

Abstract

Disclosed are combined carbonator and water pressure booster apparatuses for holding both carbonated and non-carbonated water at elevated pressures, for the dispensing of carbonated and non-carbonated beverages. Such apparatuses may comprise a tank including a carbonated chamber and a non-carbonated chamber, wherein the two chambers are separated by a diaphragm, bladder, or piston such that the elevated pressure is essentially the same in the two chambers. The apparatus can also comprise a retrofittable add-on tank for use with an existing carbonation unit.

Claims

1. A combined water carbonator and non-carbonated water pressure booster for use with a carbonating gas source, for supplying both carbonated and non-carbonated water to a beverage dispenser, comprising:

(a) a carbonation chamber in a first tank including an interior and a carbonated water dispensing outlet, said interior connected to the carbonating gas source;

(b) a booster chamber in a second tank including an interior and a non-carbonated water dispensing outlet, said booster chamber connected to said carbonation chamber so as to form an area of interface between said chambers, said area of interface being or including a region that is sufficiently flexible or movable to permit the transmission and equilibration of pressure between said interiors of said chambers, and said area of interface being impermeable in the direction going from said carbonated chamber to said non-carbonated chamber;

(c) a pressurized water source including an output connected so as to feed water to said interior of said booster chamber and to said interior of said carbonation chamber; and

,

(d) a carbonation chamber water level controller coupled to said pressurized water source, said level controller including a carbonated water level sensor.

2. The apparatus of claim 1, said region of said interface comprising a flexible membrane.

3. The apparatus of claim 1, said region of said interface comprising a movable piston.

4. The apparatus of claim 1, wherein said pressurized water source output is controlled by said water level controller.

5. The apparatus of claim 1, wherein said pressurized water source further comprises a water source and a pump, and said pump is controlled by said water level controller.

6. The apparatus of claim 1, wherein said carbonated water level sensor senses a predetermined low water level condition and said water level controller activates said pressurized water source in response to the sensor'"'"'s sensing of such low water condition.

7. The apparatus of claim 6, wherein said carbonated water level sensor also senses a predetermined high water level condition and said water level controller deactivates said pressurized water source in response to the sensor'"'"'s sensing of such high water condition.

8. The apparatus of claim 1, further comprising a booster chamber volume controller coupled to said pressurized water source.

9. The apparatus of claim 8, wherein said pressurized water source output is controlled by said water level controller.

10. The apparatus of claim 9, wherein said pressurized water source output is also controlled by said booster chamber volume controller.

11. The apparatus of claim 8, wherein said pressurized water source further comprises a water source and a pump.

12. The apparatus of claim 11, wherein said pump is controlled by said water level controller.

13. The apparatus of claim 12, wherein said pump is also controlled by said booster chamber volume controller.

14. The apparatus of claim 11, wherein said pump is controlled by said booster chamber volume controller.

15. The apparatus of claim 8, wherein said booster volume controller includes a selective valve that only allows water into said non-carbonated chamber if the volume of said chamber does not exceed a predetermined level.

16. The apparatus of claim 8, further comprising a supplementary means to prevent said booster chamber from exceeding a predetermined high water volume.

17. The apparatus of claim 16, wherein said supplementary means is a physical restraint.

18. The apparatus of claim 8, further comprising auxiliary means for preventing a low water volume condition in said booster chamber.

19. The apparatus of claim 18, wherein said auxiliary means comprises a switch connected to said pressurized water source, said switch taking priority over said water level controller.

20. The apparatus of claim 8, wherein said pressurized water source output is controlled by said booster chamber volume controller.

21. A combined water carbonator and non-carbonated water pressure booster for use with a carbonating gas source, for supplying both carbonated and non-carbonated water to a beverage dispenser, comprising:

(a) a carbonation chamber including an interior and a carbonated water dispensing outlet, said interior connected to the carbonating gas source;

(b) a booster chamber including an interior and a non-carbonated water dispensing outlet, said booster chamber connected to said carbonation chamber so as to form an area of interface between said chambers, said area of interface being or including a region that is sufficiently flexible or movable to permit the transmission and equilibration of pressure between said interiors of said chambers, and said area of interface being impermeable in the direction going from said carbonated chamber to said non-carbonated chamber;

(c) a pressurized water source including an output connected so as to feed water to said interior of said booster chamber and to said interior of said carbonation chamber; and

,

(d) a carbonation chamber water level controller coupled to said pressurized water source, wherein said water level controller includes a carbonated water level sensor and a directional chamber selector valve.

22. The apparatus of claim 21, wherein said chamber selector valve is a spool valve.

23. The apparatus of claim 21, wherein said chamber selector valve is a solenoid valve.

24. A combined water carbonator and non-carbonated water pressure booster for use with a carbonating gas source, for supplying both carbonated and non-carbonated water to a beverage dispenser, comprising:

(a) a carbonation chamber including an interior and a carbonated water dispensing outlet, said interior connected to the carbonating gas source;

(b) a booster chamber including an interior and a non-carbonated water dispensing outlet, said booster chamber connected to said carbonation chamber so as to form an area of interface between said chambers, said area of interface being or including a region that is sufficiently flexible or movable to permit the transmission and equilibration of pressure between said interiors of said chambers, and said area of interface being impermeable in the direction going from said carbonated chamber to said non-carbonated chamber;

(c) a pressurized water source including an output connected so as to feed water to said interior of said booster chamber and to said interior of said carbonation chamber; and

,

(d) a carbonation chamber water level controller coupled to said pressurized water source, wherein said water level controller includes a carbonated water level sensor and a check valve between said interior of said booster chamber and the interior of said carbonation chamber, said check valve oriented so as to only allow flow from the direction of said booster chamber to said carbonation chamber.

25. The apparatus of claim 24, wherein said water level controller further comprises a physical restraint that prevents the expansion of said booster chamber past a predetermined point, after which any water coming into said booster chamber from said pressurized water source incompressibly forces water from said booster chamber into said carbonation chamber via said check valve.

26. The apparatus of claim 25, further comprising a pressure valve and a venturi nozzle attached in line with said check valve, said nozzle being placed on the side of said carbonation chamber.

27. The apparatus of claim 26, further comprising a buffer connected to said non-carbonated water outlet.

28. The apparatus of claim 27, wherein said buffer comprises a small chamber between said non-carbonated water outlet and said beverage dispenser, said buffer chamber adapted to expand by a predetermined amount when subjected to pressure of a predetermined level.

29. The apparatus of claim 24, wherein said check valve does not incur any substantial pressure drop, but said apparatus further comprises a means for improving absorption of carbonating gas placed between the output of said check valve and said interior of said carbonation chamber.

30. A combined carbonator and non-carbonated water pressure booster for use with a water source and a pressurized carbonating gas source, for supplying carbonated and non-carbonated water to a beverage dispenser, comprising:

(a) a tank including a carbonated water chamber and a non-carbonated water chamber, said carbonated water chamber being connected to the pressurized carbonating gas source and having a carbonated water outlet, and said non-carbonated water chamber having a non-carbonated water outlet;

(b) a flexible membrane or movable piston attached to the inside of said tank so as to hermetically separate said carbonated water chamber from said non-carbonated water chamber, said membrane or piston being sufficiently flexible or movable to allow the transmission and equilibration of pressure between said chambers over a range of pressures typically utilized in beverage dispensor carbonation units;

(c) a directional chamber selector valve assembly comprising;

(i) a water inlet;

(ii) a carbonated water chamber outlet connecting said water inlet to said carbonated water chamber;

(iii) a non-carbonated water chamber outlet connecting said water inlet to said non-carbonated water chamber;

(iv) means for obstructing said carbonated water chamber outlet in response to the volume of said non-carbonated water chamber reaching a predetermined lower level, and, alternately, for obstructing said non-carbonated water chamber outlet in response to the volume of said non-carbonated water chamber reaching a predetermined higher level;

(d) a level sensor for detecting a predetermined low water level condition in said carbonated water chamber and producing a first signal in response thereto, and for detecting a predetermined high water level condition in said carbonated water chamber and producing a second signal in response thereto;

(e) a water pump connected to the water source and to said water inlet, and adapted to respond to said first signal by pumping water from the water source into said water inlet, and adapted to respond to said second signal by ceasing pumping water to said water inlet.

31. A retrofittable non-carbonated water pressure booster for use with a water source, a pressurized carbonating gas source, and an existing carbonation unit, for supplying a beverage dispenser, in the form of an add-on unit comprising:

(a) a non-carbonated water booster chamber having an interior and a non-carbonated water outlet;

(b) an interface connected to said interior of said booster chamber, said interface adapted to connect to the interior of the existing carbonation unit, and said interface sufficiently movable or flexible to allow the equilibration of pressure between the interior of the carbonation unit and said interior of said booster chamber;

(c) an inlet provided into said interior of said booster chamber and adapted to connect to a pressurized water source.

32. The apparatus of claim 31, wherein said interface is connected to the headspace of the existing carbonation unit, but does not contact the carbonated water contained in the carbonation unit.

33. The apparatus of claim 31, wherein said interface is a flexible membrane.

34. The apparatus of claim 31, wherein said interface is a movable piston.

35. The apparatus of claim 31, wherein said pressurized water source is a part of the existing carbonation unit.

36. A combined water carbonator and non-carbonated water pressure booster tank, comprising:

a port defined in the tank,

a flexible membrane located within the tank and fixed relative to the tank so as to hermetically separate the tank into a carbonated chamber and a non-carbonated chamber, said carbonated chamber being remote from said port, and said non-carbonated chamber being proximate to said port,

a carbonating gas source inlet connected to said carbonated chamber,

a carbonated water dispensing outlet connected to said carbonated chamber,

a non-carbonated water dispensing outlet connected to said non-carbonated chamber, and

a valve assembly fixed to said port such that said port is closed, said valve assembly comprising;

a valve body,

an elongate probe slidably mounted to said valve body and extending into said non-carbonated chamber,

a valve element located in said valve body and connected to and controlled by said probe,

a plain water source inlet connected to said valve element,

a first plain water outlet connected to said valve element and to said non-carbonated chamber,

a second plain water outlet connected to said valve element and to said carbonated chamber,

wherein said valve element is adapted to selectively control flow through said first and second plain water outlets.

37. The apparatus of claim 36, further comprising a carbonated water level sensor coupled to a plain water source inlet controller, said plain water source inlet being connected to and controlled by said controller.

38. The apparatus of claim 37, wherein said controller includes a pump.

39. The apparatus of claim 36, wherein said non-carbonated water dispensing outlet is defined through said valve assembly.

40. The apparatus of claim 36, wherein said probe is spring biased toward said membrane.

41. The apparatus of claim 36, wherein said membrane includes a connecting means that is connected to the remote end of said probe.

42. The apparatus of claim 36, wherein said valve element is a valve spool.

43. The apparatus of claim 36, wherein said flexible membrane is a bladder, the interior of which constitutes said non-carbonated chamber.

44. The apparatus of claim 43, wherein said bladder includes an open socket that is connected to said valve assembly at said port.

45. The apparatus of claim 44, wherein said valve assembly is removably connected to said port, such that said valve assembly and bladder can be removed from the tank.