Drape sensor

• US 5,856,644 A
• Filed: 01/08/1997
• Issued: 01/05/1999
• Est. Priority Date: 04/27/1995
• Status: Expired due to Fees

• Current Assignee: Lester E. Burgess
• Original Assignee: Lester E. Burgess
• Inventors: Burgess, Lester E.
• Primary Examiner(s): Coggins, Wynn Wood
• Assistant Examiner(s): Hayes, Michael J.
• Application Number:
  US08/778,239
• Time in Patent Office: 727 Days
• Field of Search: 200/61.42, 200/61.43, 200/61.93, 340/545
• US Class Current: 200/61.43
• CPC Class Codes: E05F 15/44 responsive to changes in electrical conductivity
• CPC Class Codes: H01H 1/029 comprising conducting material dispersed in an elastic support or binding material
• CPC Class Codes: H01H 2003/147 Special aspects regarding the peripheral edges of the mat switches
• CPC Class Codes: H01H 2003/148 the mat switch being composed by independently juxtaposed contact tiles, e.g. for obtaining a variable protected area
• CPC Class Codes: H01H 3/141 Cushion or mat switches
• CPC Class Codes: H01H 3/142 of the elongated strip type

Abstract

A freely hanging drape sensor distinguishing between weak and strong activation of the sensor includes a piezoresistive cellular material and standoff layer for providing an analog signal correlated with the strength of an activating force, as well as an on-off function. The drape sensor can be used in conjunction with moving objects, such as electrically operated doors to provide safety door edges. Alternatively, the drape sensor can be used as freely hanging curtains to detect objects moving into contact therewith.

Claims

1. In combination:

a) a door having an edge; and

b) attached to the door edge and depending therefrom, a freely and flaccidly hanging pressure actuated switching device which includes

first and second conductive layers,

a layer of compressible and conductive piezoresistive material for making electrical contact between first and second conductive layers, and

at least one insulative spacer means for spacing apart said piezoresistive material and said second conductive layer, said spacer means having open spaces to permit passage therethrough of at least a portion of the piezoresistive material,

wherein in response to a predetermined amount of force applied thereto at least some of said piezoresistive material disposes itself through at least some of said open spaces to make electrical contact with said second conductive layer.

2. The combination of claim 1 wherein the edge of the door is the bottom edge, and the door is vertically movable between upper and lower positions.

3. The combination of claim 1 wherein the pressure actuated switching device includes first and second insulative cover layers.

4. The combination of claim 3 wherein the insulative cover layers are elastomeric.

5. The combination of claim 4 wherein the first and second conductive layers are bonded respectively to the first and second insulative cover layers.

6. The combination of claim 5 wherein the first and second conductive layers each comprise a matrix of elastomeric material with a filler of conductive particles.

7. The combination of claim 1 wherein said spacer means comprises a plurality of spaced apart dots.

8. The combination of claim 7 wherein the dots comprise foamed cellular polymeric resin.

9. The combination of claim 1 wherein said spacer means comprises a layer of insulative material having a plurality of openings.

10. The combination of claim 1 wherein said piezoresistive material is an expanded closed cell foamed material having a plurality of voids dispersed in a polymeric matrix, the matrix having a plurality of conductive particles and conductive fibers, said voids being unoccupied by the conductive particles or conductive fibers.

11. The combination of claim 1 wherein the piezoresistive material is an open cell foam with a leading surface having a plurality of elongated extensions of matrix material, the elongated extensions moving into electrical contact with the second conductive layer in response to actuation of the pressure actuated switching device.

12. The combination of claim 1 wherein the piezoresistive material is positioned between the first conductive layer and the spacer means.

13. The combination of claim 1 wherein the first conductive layer is positioned between the piezoresistive material and the spacer means, and the spacer means is positioned between the first and second conductive layers.

14. The combination of claim 1 further includes a stiffening means attached to a bottom surface of the pressure actuated switching device.

22. The combination of claim 1 wherein said at least one insulative spacer means comprises a sheet of electrically insulative material having a plurality of openings each with a diameter ranging from about 1/16 inch to about 1 inch and having a thickness of from about 1/32 inch to about 1/4 inch.

15. A method for sensing the movement of bodies through a passageway, comprising:

a) providing at least one sensor, said sensor including,

first and second conductive layers,

a layer of compressible piezoresistive material for making electrical contact between the first and second conductive layers, and

at least one insulative spacer means for spacing apart said piezoresistive material and said second conductive layer, said spacer means having open spaces to permit passage therethrough of at least a portion of the piezoresistive material,

wherein in response to a predetermined amount of actuation force applied thereto said piezoresistive material disposes itself through at least some of said open spaces to make electrical contact with said second conductive layer, and

wherein each sensor is connected to an electric power source such that a signal is generated when said piezoresistive material makes contact with said second conductive layer, said signal indicating the magnitude of the actuation force;

b) positioning said at least one sensor within said passageway such that said sensor freely and flaccidly hangs from a support;

c) conducting said signal to analyzer means.

16. The method of claim 15 wherein the sensor includes first and second insulative cover layers.

17. The method of claim 15 wherein the insulative cover layers are elastomeric.

18. The method of claim 15 wherein said spacer means comprises a layer of insulative material having a plurality of openings.

19. The method of claim 15 wherein the piezoresistive material is positioned between the first conductive layer and the spacer means.

20. The method of claim 15 wherein the first conductive layer is positioned between the piezoresistive material and the spacer means, and the spacer means is positioned between the first and second conductive layers.

21. The method of claim 15 wherein at least one of said first and second conductive layers comprises a pattern of transversely oriented conductive lines.

23. The method of claim 15 wherein the at least one insulative spacer means comprises a sheet of electrically insulative material having a thickness of from about 1/32 inch to about 1/4 inch and having a plurality of openings each having a diameter of from about 1/16 inch to about 1 inch.