Shunt voltage regulator with a variable load unit

• US 5,856,740 A
• Filed: 05/09/1997
• Issued: 01/05/1999
• Est. Priority Date: 05/09/1997
• Status: Expired due to Term

• Current Assignee: ASCO Power Technologies LP (Schneider Electric SE)
• Original Assignee: Emerson Electric Company
• Inventors: Wilson, Glenn E., Rau, C. Peter
• Primary Examiner(s): Sterrett, Jeffrey L.
• Application Number:
  US08/853,218
• Time in Patent Office: 606 Days
• Field of Search: 323/220, 323/223, 323/225, 323/233, 323/267, 323/272, 323/283, 323/299
• US Class Current: 323/233
• CPC Class Codes: G05F 1/613 using semiconductor devices in parallel with the load as final control devices G05F1/461 takes precedence

Abstract

A voltage regulator for regulating a power source that supplies an input signal includes input terminals connected across the power supply, a voltage sensor, a reference generator, a variable load unit, and a control unit. The voltage sensor is connected across the input terminals and receives the input signal and generates a scaled input signal from the input signal that is a fraction of the input signal in magnitude. The reference generator receives the scaled input signal from the voltage sensor and generates a reference signal. The variable load unit is connected across the input terminals. The control unit receives and compares the scaled input signal and the reference signal and instructs the variable load unit to dissipate a first portion of the input signal if the scaled input signal exceeds the reference signal.

Claims

1. A voltage regulator for regulating a power source that supplies an input signal, comprising:

input terminals connected across the power supply;

a voltage sensor connected across the input terminals that receives the input signal and generates a scaled input signal from the input signal that is a fraction of the input signal in magnitude;

a reference generator that receives the scaled input signal from the voltage sensor and generates a reference signal;

a variable load unit connected across the input terminals; and

a control unit that receives and compares the scaled input signal and the reference signal and controls the variable load unit to dissipate a first portion of the input signal if the scaled input signal exceeds the reference signal.

2. The voltage regulator as defined in claim 1, further comprising a snubber device connected across the input terminals adapted to at least partially store a second portion of the input signal resulting from high rate of charge perturbations in the input signal.

3. The voltage regulator as defined in claim 2, wherein the snubber device includes a capacitor.

4. The voltage regulator as defined in claim 3, wherein the snubber device includes a damping resistor in series with the capacitor.

5. The voltage regulator as defined in claim 1, wherein the variable load unit includes a plurality of power loads, and the control unit selectively activates or deactivates one or more of the plurality of power loads depending upon the magnitude of the difference between the scaled input signal and the reference signal.

6. The voltage regulator as defined in claim 5, further comprising a snubber device connected across the input terminals adapted to store any energy remaining in any of the power loads that have been deactivated.

7. The voltage regulator as defined in claim 6, wherein the snubber device includes a capacitor.

8. The voltage regulator as defined in claim 7, wherein the snubber device includes a damping resistor in series with the capacitor.

9. The voltage regulator as defined in claim 5, wherein the control unit selects for activation of the power load that has been deactivated least recently.

10. The voltage regulator as defined in claim 5, wherein the control unit selects for deactivation the power load that has been activated least recently.

11. The voltage regulator as defined in claim 5, wherein the control unit includes:

a magnitude comparator connected to the voltage sensor and the reference generator and adapted to receive the scaled input signal and the reference signal, the magnitude comparator having a plurality of demand bits, the number of demand bits being equal to the number of power loads, the magnitude comparator activating or deactivating the demand bits based on the magnitude of the difference between the scaled input signal and the reference signal; and

an energy distribution sequencer connected to the magnitude comparator and the plurality of power loads and adapted to receive the demand bits, including;

an input adder adapted to provide a demand sum equal to the number of active demand bits,

an output adder adapted to provide an active sum equal to the number of active power loads,

a digital comparator adapted to compare the demand sum and the active sum and provide an activate signal if the demand sum is greater than the active sum and a deactivate signal if the demand sum is less than the active sum,

a first ring counter containing a next-to-activate value, the first ring counter adapted to activate the power load corresponding to the next-to-activate value and increment the next-to-activate value upon receipt of the activate signal, and

a second ring counter containing a next-to-deactivate value, the second ring counter adapted to deactivate the power load corresponding to the next-to-deactivate value and increment the next-to-deactivate value upon receipt of the deactivate signal.

12. The voltage regulator as defined in claim 5, wherein in each of the plurality of power loads comprises a printed circuit board resistor, including:

a circuit board having top and bottom surfaces and a connection pathway defined through the circuit board communicating with the top and bottom surfaces;

a first conductor run having first and second terminals disposed on the top surface;

a second conductor run having third and fourth terminals disposed on the bottom surface overlaying the first conductor run; and

wherein the second and third terminals are connected through the connection pathway, the first conductor run follows a first path, the second conductor run follows a second path similar to the first path, and the first and second conductor runs are magnetically coupled.

13. The voltage regulator as defined in claim 12, wherein each of the first and second paths comprise a serpentine path, the width of the serpentine path being large as compared to the width of the first and second conductor runs.

14. The voltage regulator as defined in claim 12, wherein each of the first and second conductor runs comprise a conducting material having a resistance that increases as the energy dissipated in the first and second conductor runs increases.

15. The voltage regulator as defined in claim 5, wherein the power source comprises a multi-phase, alternating current power source having a plurality of phase voltages, further comprising:

a gate driver connected to the control unit;

a power switch connected to the gate driver and one of the power loads; and

a power supply adapted to provide a low side gate drive signal corresponding to the most negative of the phase voltages to the gate driver.

16. The voltage regulator as defined in claim 5, wherein each of the plurality of power loads comprises a resistor having a negligible inductance.

17. The voltage regulator as defined in claim 5, wherein each of the plurality of power loads comprises a positive temperature coefficient load.

18. The voltage regulator as defined in claim 5, wherein each of the plurality of power loads comprises a resistor in series with a positive temperature coefficient thermistor.

19. The voltage regulator as defined in claim 1, wherein the reference generator includes:

a gain unit adapted to provide a first reference control signal;

a summer adapted to add the scaled input signal to the first reference control signal to provide a second reference control signal; and

an integrator adapted to receive the second reference control signal and provide the reference signal, wherein the integrator increases the reference signal at a first rate if the reference signal is less than the second reference control signal and decreases the reference signal at a second rate if the reference signal is greater than the second reference control signal.

20. The voltage regulator as defined in claim 19, wherein the first reference control signal comprises a fixed voltage.

21. The voltage regulator as defined in claim 19, wherein the first reference control signal comprises a fraction of the scaled input signal.

22. The voltage regulator as defined in claim 19, wherein the reference generator includes a voltage limiter connected to the summer and adapted to limit the magnitude of the first reference control signal.

23. The voltage regulator as defined in claim 19, wherein the scaled input signal comprises a transient component having a magnitude changing at a transient rate and the first and second rates are less than the transient rate.

24. The voltage regulator as defined in claim 19, wherein the first rate is greater than the second rate.

25. The voltage regulator as defined in claim 1, wherein the input signal comprises a direct current signal.

26. The voltage regulator as defined in claim 1, wherein the power source comprises a multi-phase, alternating current power source having a first line, a second line, and a neutral line, the voltage regulator including

a plurality of rectifiers connected to the power source and the voltage sensor and adapted to rectify positive voltage portions of the input signal present on the first and second lines to provide a positive component signal and to rectify negative voltage portions of the input signal present on the first and second lines to provide a negative component signal,

wherein the voltage sensor generates the scaled input signal from the combination of the positive component signal and the negative component signal.

27. The voltage regulator as defined in claim 26, wherein the voltage sensor includes:

a first sensor adapted to provide a first sense signal representative of a fraction of the voltage difference between the positive component signal and the neutral line;

a second sensor adapted to provide a second sense signal representative of a fraction of the voltage difference between the neutral line and the negative component signal;

a third sensor adapted to provide a third sense signal representative of a fraction of the voltage difference between the positive component signal and the negative component signal; and

a full wave rectifier adapted to receive the first, second, and third sense signals, rectify and combine the first, second, and third sense signals, and provide the scaled input signal.

28. The voltage regulator as defined in claim 1, wherein the power source comprises a multi-phase, wye configured, alternating current power source having a first line, a second line, a third line, and a neutral line, the voltage regulator including

a plurality of rectifiers connected to the power source and the voltage sensor and adapted to rectify positive voltage portions of the input signal present on

the first, second, and third lines to provide a positive component signal and to rectify negative voltage portions of the input signal present on the first, second, and third lines to provide a negative component signal,

wherein the voltage sensor generates the scaled input signal from the combination of the positive component signal and the negative component signal.

29. The voltage regulator as defined in claim 28, wherein the voltage sensor includes:

a first sensor adapted to provide a first sense signal representative of a fraction of the voltage difference between the positive component signal and the neutral line;

a second sensor adapted to provide a second sense signal representative of a fraction of the voltage difference between the neutral line and the negative component signal;

a third sensor adapted to provide a third sense signal representative of a fraction of the voltage difference between the positive component signal and the negative component signal; and

a full wave rectifier adapted to receive the first, second, and third sense signals, rectify and combine the first, second, and third sense signals, and provide the scaled input signal.

30. The voltage regulator as defined in claim 1, wherein the power source comprises a multi-phase, delta configured, alternating current power source having a first line, a second line, and a third line, including a rectifier adapted to rectify and combine voltage portions of the input signal present on the first, second, and third lines to provide a rectified input signal to the voltage sensor, the voltage sensor providing a fractional portion of the rectified input signal as the scaled input signal.

31. The voltage regulator as defined in claim 1, including an inductor connected in series between the power source and the input terminals.

32. The voltage regulator as defined in claim 1, wherein the power source comprises a single phase alternating current power source, and the voltage regulator includes a rectifier connected to the power source and the voltage sensor and adapted to rectify the input signal and provide a rectified input signal to the voltage sensor, the voltage sensor providing a fractional portion of the rectified input signal as the scaled input signal.

33. The voltage regulator as defined in claim 1 wherein the control unit provides an activation signal when the scaled input signal exceeds the reference signal, and further comprising a display unit connected to the control unit adapted to count and display the number of activation signals.

34. The voltage regulator as defined in claim 1, further comprising an overflow device connected across the input terminals having an activation voltage adapted to dissipate a second portion of the input signal if the input signal exceeds the activation voltage.

35. The voltage regulator as defined in claim 34, wherein the overflow device includes at least one of a metal oxide varistor and a silicon avalanche diode.

36. A method for regulating an input voltage signal, the method comprising the acts of:

sensing the voltage of the input signal to determine an input voltage;

determining a reference voltage dependent on the input voltage that varies in response to changes in the input voltage;

comparing the input voltage and the reference voltage; and

dissipating a portion of the energy in the input signal when the input voltage exceeds the reference voltage.

37. The method as defined in claim 36, wherein the act of determining a reference voltage comprises:

adding a first control voltage to the input voltage to derive a second control voltage;

increasing the reference voltage at a first rate corresponding to increases in the second control voltage; and

decreasing the reference voltage at a second rate corresponding to decreases in the second control voltage.

38. The method as defined in claim 37, wherein the act of adding comprises adding a fraction of the input voltage to the input voltage to determine the first control voltage.

39. The method as defined in claim 37, including limiting the second control voltage to a predetermined voltage.

40. The method as defined in claim 36, further comprising the act of at least partially storing in a snubber a second portion of the input signal resulting from fast changes in the input signal with respect to time.

41. The method as defined in claim 36, further comprising the act of dissipating in an overflow device having an activation voltage a second portion of the input signal if the input signal exceeds the activation voltage.

42. The method as defined in claim 36, wherein the energy is dissipated in a variable load unit, the variable load unit comprises a plurality of power loads, and the act of dissipating comprises:

activating ones of the plurality of power loads as the magnitude of the difference between the input voltage and the reference voltage increases; and

deactivating ones of the plurality of power loads as the magnitude of the difference between the input voltage and the reference voltage decreases.

43. The method as defined in claim 42, wherein the act of activating comprises activating the power load having been deactivated least recently.

44. The method as defined in claim 42, wherein the act of deactivating comprises deactivating the power load having been activated least recently.

45. The method as defined in claim 42, further comprising the act of storing ill a snubber an amount of energy remaining in an active power load after the power load has been deactivated.

48. The voltage regulator as defined in claim 41, further comprising means for dissipating a second portion of the input signal if the input signal exceeds a predetermined activation voltage.

46. A voltage regulator connected to a power source that supplies an input signal, comprising:

means for receiving the input signal and generating a scaled input signal from the input signal that is a fraction of the input signal in magnitude;

means for receiving the scaled input signal and generating a reference signal;

means for dissipating energy in the input signal; and

means for receiving and comparing the scaled input signal and the reference signal and instructing the dissipating means to dissipate a first portion of the input signal if the scaled input signal exceeds the reference signal.

47. The voltage regulator as defined in claim 46, further comprising means for at least partially storing a second portion of the input signal resulting from high rate of change perturbations in the input signal.