Pump control system

• US 5,856,783 A
• Filed: 02/22/1996
• Issued: 01/05/1999
• Est. Priority Date: 01/02/1990
• Status: Expired due to Term

• Current Assignee: Seewater, Inc.
• Original Assignee: Raptor, Inc.
• Inventors: Gibb, Robert F.
• Primary Examiner(s): Hofsass, Jeffery
• Assistant Examiner(s): Lefkowitz, Edward
• Application Number:
  US08/605,528
• Time in Patent Office: 1,048 Days
• Field of Search: 340/618, 340/620, 340/612, 73/304 C, 73/304 R, 73/290 R, 73/302, 331/64, 331/65, 324/660, 324/674, 324/681
• US Class Current: 340/618
• CPC Class Codes: B67D 7/766 of water separators
• CPC Class Codes: F04B 2205/50 Presence of foreign matter in the fluid
• CPC Class Codes: F04B 23/021 the pump being immersed in the reservoir
• CPC Class Codes: F04B 49/06 Control using electricity regulating by means of floats actuating electric switches F04B49/04
• CPC Class Codes: G01F 23/265 for discrete levels
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: H03K 17/955 using a capacitive detector

Abstract

A pump control system which can distinguish between water and oil so that a pump can be controlled to pump water and deactivated before oil is pumped. Sensing is accomplished by a pair of capacitive sensors, one located above the other in a vessel in which water accumulates. A dual mode frequency oscillator is associated with each sensor. Each sensor reacts to the dielectric constant of the liquid at the sensor by changing its capacitance, to thus detect the presence of a conductive substance, such as a liquid, to cause the sensor'"'"'s oscillator to switch its mode of oscillation. The dual mode oscillator of each sensor selectively generates a control signal having two different duty cycles. As the dielectric constant of the liquid medium is sensed, a logic circuit interposed between the sensors allows the output of each sensor to be turned off when only the lower sensor is in water. The circuit turns on the pump only when both sensors are in water and the pump remains on until both sensors are out of water. An adjustable deadband is provided, thereby avoiding having the pump turning on and off with a slight water level change. Each sensor detects the difference between dielectric constants of air and of oil, in relation to that of water. As a result, the pump control system differentiates between water and oil and activates the system to pump water while deactivating the system before oil on the water surface is pumped.

Claims

1. In an underground vault of the type having air therewithin and having a sump for the accumulation of water and oil distributed over the surface of the accumulated water and where said air, oil and water each possesses a dielectric constant, said vault having also a pump having a motor responsive to an electrical control signal, for removing water from said sump, a system for controlling the level of water in said vault, comprising:

first and second sensing means disposed in said sump in a spaced apart relationship for sensing the presence and absence of water in the space between said first and second sensing means by reacting to the differences in the dielectric constants of air, oil and water; and

a logic circuit in electrical connection with said first sensing means and with said second sensing means and having an output for providing said electrical control signal to said pump, said electrical control signal having a first logic level turning on said pump signal when said first sensing means and said second sensing means react to the dielectric constant of water in said space and having a second logic level, turning off said pump, when said second sensing means reacts to the dielectric constant of air in said space and said first sensing means reacts to the dielectric constant of the oil on the surface of the water whereby substantially all of the water is removed from said vault while the oil is retained in said vault.

2. The system according to claim 1, wherein each of said first and second sensing means is comprised of a conductive plate forming one half of a capacitor and the water and oil serve as a conductive medium forming the other half of the capacitor of each of said first and second sensing means, the capacitance of each of said first and second sensing means changing its value of capacitance in the presence and absence of oil and water to enable said logic circuit to selectively turn said pump on and off.

3. The system according to claim 1, wherein said logic circuit includes first and second dual mode oscillators, each having an input in electrical connection with a respective one of said first and second sensing means and each oscillator generating, at an output thereof, an alternating signal having first and second duty cycles and possessing first and second DC components associated with said first and second duty cycles respectively, the first and second DC components serving to provide the first and second logic levels of said electrical control signal for turning said motor on and off, said second dual mode oscillator generating said alternating signal at said second duty cycle upon reacting to the dielectric constant of said oil.

4. The system according to claim 1, wherein said logic circuit includes first and second dual mode oscillators, each having an input electrically connected to a corresponding one of said first and second sensing means each of said first and second dual mode oscillator having an output for providing an alternating signal to a corresponding one of first and second integrators, the alternating signal of each of said first and second dual mode oscillators having a first duty cycle possessing a first DC component when an oscillator'"'"'s corresponding one of said first and second sensing means reacts to the dielectric constant of water present in said space and having a second duty cycle possessing a second DC component when said second sensing means reacts to the dielectric constant of water in said space, and said first sensing means reacts to the dielectric constant of said oil, said first and second integrators having an output connected to a corresponding one of first and second inputs of a latch circuit, said latch circuit having an output connected to said pump motor, said first and second integrators extracting the first and second DC components from each integrator'"'"'s alternating input signal to the corresponding one of the first and second inputs of said latch circuit to selectively change states and thereby change the logic level of said electrical control signal to turn said pump on in reaction to the presence of water in said space and to turn said pump off upon reacting to the dielectric constant of oil by said second sensing means.

5. The system according to claim 1, wherein said first and second sensing means and said logic circuit are encapsulated in an electrically nonconductive material.

6. A system for controlling a motor driven pump in water, having a first dielectric constant, air having a second dielectric constant and oil, having a third dielectric constant, and being distributed over the surface of the water, comprising:

first and second sensing means for sensing the presence and absence of water in a space, by reacting to the dielectric constants of water and air in said space, said first and second sensing means being disposed in a spaced apart relationship in said space;

logic circuit means in communication with said first and second sensing means for generating an electrical control signal having a first logic level when said first and second sensing means each react to the presence of the water in said space and having a second logic level when said second sensing means no longer senses the presence of water in said space and said first sensing means reacts to the dielectric constant of the oil, whereby the pump motor is turned on when said electrical control signal is at said first logic level and turned off when said electrical control signal is at said second logic level.

7. The system according to claim 6, wherein each of said first and second sensing means is comprised of a conductive plate forming one half of a capacitor and the water and oil serve as a conductive medium forming the other half of the capacitor of each of said first and second sensing means, the capacitance of each of said first and second sensing means changing its value of capacitance in the presence and absence of oil and water to enable said logic circuit to selectively turn said pump motor on and off.

8. The system according to claim 6, wherein said logic circuit includes first and second dual mode oscillators, each having an input in electrical connection with a respective one of said first and second sensing means and each oscillator generating, at an output thereof, an alternating signal having first and second duty cycles and possessing first and second DC components associated with said first and second duty cycles, respectively, the first and second DC components serving to provide the first and second logic levels of said electrical control circuit for turning said pump on and off, said second dual mode oscillator generating said alternating signal at said second duty cycle upon reacting to the dielectric constant of said oil.

9. The system according to claim 6, wherein said logic circuit includes first and second dual mode oscillators, each having an input electrically connected to a corresponding one of said first and second sensing means, each of said first and second dual mode oscillators having an output for providing an alternating signal to a corresponding one of first and second integrators, the alternating signal of each of said first and second dual mode oscillators having a first duty cycle possessing a first DC component when an oscillator'"'"'s corresponding one of said first and second sensing means reacts to the presence of water in said space and having a second duty cycle possessing a second DC component when said second sensing means reacts to the absence of water in said space, and said first sensing means reacts to the dielectric constant of said oil, said first and second integrators having an output connected to a corresponding one of first and second inputs of a latch circuit, said latch circuit having an output connected to said pump motor, said first and second integrators extracting the first and second DC components from each integrator'"'"'s alternating input signal to the corresponding one of the first and second inputs of said latch circuit to selectively change states and thereby change the logic level of said electrical control signal to turn said pump on during the reacting to the presence of water in said space and to turn said pump off upon the reacting to the dielectric constant of oil by said second sensing means.

10. The system according to claim 6, wherein said first and second sensing means and said logic circuit are encapsulated in an electrically nonconductive material.