Reinforced surgical drapes for use with thermal treatment systems

• US 5,857,467 A
• Filed: 06/20/1997
• Issued: 01/12/1999
• Est. Priority Date: 06/20/1997
• Status: Expired due to Term

• Current Assignee: Microtek Medical Incorporated (Ecolab, Inc.)
• Original Assignee: Medical Company, Inc. (Ecolab, Inc.)
• Inventors: Faries, Durward I. Jr., Heymann, Bruce R.
• Primary Examiner(s): Brown, Michael A.
• Application Number:
  US08/880,189
• Time in Patent Office: 571 Days
• Field of Search: 128/849-856
• US Class Current: 128/849
• CPC Class Codes: A61B 46/10 specially adapted for instruments, e.g. microscopes
• CPC Class Codes: A61B 46/40 Drape material, e.g. laminates; Manufacture thereof

Abstract

Reinforced surgical drapes are utilized in combination with a thermal treatment system including a basin recessed in a top surface of a system housing to ensure sterility of a sterile medium and to reduce drape costs. A reinforced surgical drape typically includes a primary drape layer of relatively thin construction that may puncture or tear under stress and at least one reinforcing layer selectively attached to drape portions receiving stress during use to prevent the drape from puncturing or tearing. Each reinforcing layer includes at least one segment that may either reinforce substantially the entire drape or the stressed drape portions. Alternatively, a surgical drape may be reinforced by disposing at least one drape over another drape placed on a thermal treatment system. The multiple drape embodiment enables immediate generation of a sterile field above a previously used or damaged drape, and further enables reuse of an underlying drape since an overlying drape provides the sterile field. The reinforced and multiple drapes may further be utilized in substantially the same manner described above in thermal treatment systems having single or multiple basins for warming, cooling and/or congealing the sterile medium.

Claims

1. A surgical drape for use with a thermal treatment system having at least one basin disposed on a top surface of a system housing to thermally treat a sterile medium wherein said drape is disposed on the thermal treatment system such that said drape hangs down from the top surface and is disposed within each basin to form a drape receptacle within each basin to contain the sterile medium, said drape comprising:

a primary drape layer to provide a sterile field above each basin wherein said primary drape layer includes a plurality of portions with at least one of said primary drape layer portions being stressed during use of said drape on the thermal treatment system; and

a secondary drape layer having at least one secondary drape layer segment wherein each said secondary drape layer segment is selectively disposed on a corresponding stressed portion of said primary drape layer to reinforce said primary drape layer such that said drape withstands stress to prevent damage to said drape and to maintain the sterile field above each basin.

2. The drape of claim 1 wherein each said secondary drape layer segment is disposed on a corresponding primary drape layer portion forming a drape receptacle within a basin.

3. The drape of claim 1 wherein a secondary drape layer segment is disposed on and encompasses a primary drape layer area including each primary drape layer portion forming a drape receptacle within a basin.

4. The drape of claim 1 wherein a secondary drape layer segment is disposed on and encompasses all of said primary drape layer.

5. The drape of claim 1 wherein each said secondary drape layer segment is disposed on a corresponding primary drape layer stressed portion such that edges of each said secondary drape layer segment are attached to said corresponding stressed portion of said primary drape layer.

6. The drape of claim 1 wherein each said secondary drape layer segment is disposed on a corresponding primary drape layer stressed portion such that all of each said secondary drape layer segment is attached to said corresponding stressed portion of said primary drape layer to form a double laminate drape.

7. The drape of claim 1 wherein said drape further includes at least one additional drape layer wherein each said additional drape layer has at least one drape layer segment, and wherein each said drape layer segment of each said additional drape layer is selectively disposed on said primary drape layer to reinforce said primary drape layer.

8. The drape of claim 1 wherein said secondary drape layer is integral with said primary drape layer.

9. A thermal treatment system for thermally treating a sterile medium comprising:

a system housing including a top surface;

a basin disposed on said top surface for containing the sterile medium;

thermal treatment means for thermally treating the sterile medium disposed in said basin;

a first drape having a first drape portion for hanging down from said top surface and for being disposed within said basin to form a drape receptacle; and

a second drape disposed over said first drape having a second drape portion for hanging down from said top surface and for being disposed within said basin to form a second drape receptacle,

wherein said second drape provides a sterile field above said basin to maintain sterility of the sterile medium.

10. The system of claim 9 further including:

a dislodgement mechanism for manipulating said first and second drape receptacles within said basin to dislodge congealed sterile medium adhered to said second drape receptacle adjacent basin walls.

11. The system of claim 10 wherein said first drape includes a plate that engages said dislodgement mechanism to manipulate said first and second drape receptacles.

12. The system of claim 9 further including at least one additional drape wherein each said additional drape is disposed on the thermal treatment system and within said basin over a previously disposed drape to form a drape receptacle within said basin, and wherein the most recently disposed drape provides a sterile field above said basin to maintain sterility of the sterile medium.

13. The system of claim 9 wherein said top surface includes a plurality of said basins, wherein said thermal treatment means thermally treats each said basin, wherein said first drape forms said first drape receptacle within each said basin, and wherein said second drape forms said second drape receptacle within each said basin and provides the sterile field above each said basin to maintain sterility of the sterile medium.

14. In a thermal treatment system having at least one basin disposed on a top surface of a system housing for thermally treating a sterile medium and a surgical drape hanging down from the top surface and being disposed within the basin to form a drape receptacle for containing the sterile medium, wherein said drape includes a primary drape layer to provide a sterile field above each basin and a secondary drape layer to reinforce said primary drape layer, and wherein said primary drape layer includes a plurality of portions with at least one portion being stressed during use on the thermal treatment system and said secondary drape layer includes at least one secondary drape layer segment, a method for maintaining the sterile field above each basin by preventing damage to said drape comprising the step of:

(a) selectively disposing each secondary drape layer segment on a corresponding stressed portion of said primary drape layer to reinforce said primary drape layer such that said drape withstands stress to prevent damage to said drape and to maintain the sterile field above each basin.

15. The method of claim 14 wherein step (a) further includes:

(a.1) disposing each secondary drape layer segment on a corresponding primary drape layer portion forming a drape receptacle within a basin.

16. The method of claim 14 wherein a first secondary drape layer segment is of sufficient size to encompass a plurality of said primary drape layer stressed portions, and step (a) further includes:

(a.1) disposing said first secondary drape layer segment on a primary drape layer area including each primary drape layer portion forming a drape receptacle within a basin.

17. The method of claim 14 wherein a first secondary drape layer segment is of sufficient size to encompass all of said primary drape layer, and step (a) further includes:

(a.1) disposing said first secondary drape layer segment on said primary drape layer.

18. The method of claim 14 wherein step (a) further includes:

(a.1) disposing each said secondary drape layer segment on a corresponding primary drape layer stressed portion by attaching edges of each said secondary drape layer segment to said corresponding stressed portion of each said primary drape layer.

19. The method of claim 14 wherein step (a) further includes:

(a.1) disposing each said secondary drape layer segment on a corresponding primary drape layer stressed portion by attaching all of each said secondary drape layer segment to said corresponding stressed portion of said primary drape layer to form a double laminate drape.

20. The method of claim 14 wherein said drape further includes at least one additional drape layer wherein each said additional drape layer has at least one drape layer segment and step (a) further includes:

(a.1) selectively disposing each drape layer segment of each additional drape layer on said primary drape layer to reinforce said primary drape layer.

21. The method of claim 14 wherein step (a) further includes:

(a.1) disposing each said secondary drape layer segment integral with said primary drape layer.

22. A method for maintaining a sterile field within a thermal treatment system having at least one basin disposed on a top surface of a system housing to thermally treat a sterile medium and a surgical drape hanging down from the top surface and disposed within each basin to form a drape receptacle within each basin to contain the sterile medium, said method comprising the steps of:

(a) forming said drape having a primary drape layer to provide the sterile field above each basin and a secondary drape layer having at least one secondary drape layer segment wherein said primary drape layer includes a plurality of portions with at least one of said primary drape layer portions being stressed during use of said drape on the thermal treatment system, and

(b) selectively disposing each secondary drape layer segment on a corresponding stressed portion of said primary drape layer to reinforce said primary drape layer such that said drape withstands stress to prevent damage to said drape and maintain the sterile field above each basin.

23. The method of claim 22 wherein step (a) further includes:

(a.1) forming said drape to include at least one additional drape layer wherein each additional drape layer has at least one drape layer segment; and

step (b) further includes;

(b.1) disposing each drape layer segment of each additional drape layer on said primary drape layer to reinforce said primary drape layer.

24. The method of claim 22 wherein step (b) further includes:

(b.1) disposing each said secondary drape layer segment such that each said secondary drape layer segment is integral with said primary drape layer.

25. In a thermal treatment system having a basin disposed on a top surface of a system housing for thermally treating a sterile medium, a method for maintaining a sterile field above the basin comprising the steps of:

(a) disposing a first drape on the thermal treatment system such that a first drape portion hangs down from said top surface and is disposed with the basin to form a first drape receptacle;

(b) disposing a second drape over said first drape such that a second drape portion hangs down from said top surface and is disposed within said basin to form a second drape receptacle wherein the second drape provides the sterile field above the basin to maintain sterility of the sterile medium; and

(c) thermally treating the sterile medium disposed within said second drape receptacle in the basin.

26. The method of claim 25 wherein the thermal treatment system further includes a dislodgement mechanism, and said method further includes the step of:

(d) manipulating said first and second drape receptacles within the basin via the dislodgement mechanism to dislodge congealed sterile medium adhered to said second drape receptacle adjacent basin walls.

27. The method of claim 26 wherein said first drape includes a plate and step (d) further includes:

(d.1) engaging said dislodgement mechanism with the plate to manipulate said first and second drape receptacles.

28. The method of claim 25 wherein step (b) further includes:

(b.1) disposing at least one additional drape over the thermal treatment system wherein each said additional drape is disposed over a previously disposed drape and forms a drape receptacle within the basin, and wherein the most recently disposed drape provides a sterile field above the basin to maintain sterility of the sterile medium.

29. The method of claim 25 wherein the thermal treatment system includes a plurality of basins disposed on the top surface, and step (a) further includes:

(a.1) disposing said first drape within each said basin to form said first drape receptacle within each basin;

step (b) further includes;

(b.1) disposing said second drape within each said basin to form said second drape receptacle within each said basin and to provide the sterile field above each basin; and

step (c) further includes;

(c.1) thermally treating the sterile medium disposed in each basin.

30. In a thermal treatment system having at least one basin disposed on a top surface of a system housing for thermally treating a sterile medium and a surgical drape hanging down from the top surface and being disposed within each basin to form a drape receptacle within each basin to contain the sterile medium, a method for ensuring the presence of a sterile field above each basin comprising the step of:

(a) placing a second drape over said surgical drape wherein said second drape ensures the presence of the sterile field above each basin by providing a sterile field above said surgical drape.

31. The method of claim 30 wherein step (a) further includes:

(a.1) placing at least one additional drape over a previously disposed drape wherein the most recently disposed drape ensures the presence of the sterile field above each basin by providing a sterile field above each said additional drape and said previously disposed drape.

32. The method of claim 30 wherein said surgical drape is subject to damage during use on the thermal treatment system, and step (a) further includes:

(a.1) placing said second drape over said surgical drape wherein said second drape ensures the presence of the sterile field above each basin by providing a sterile field above said surgical drape incurring damage during use of said surgical drape on the thermal treatment system.

33. The method of claim 30 wherein said surgical drape is non-sterile, and step (a) further includes:

(a.1) placing said second drape over said non-sterile surgical drape wherein said second drape ensures the presence of the sterile field above each basin by providing a sterile field above said non-sterile surgical drape.

34. The method of claim 30 wherein the thermal treatment system includes a dislodgement mechanism and said surgical drape includes a plate that engages said dislodgement mechanism to manipulate said surgical drape, and step (a) further includes:

(a.1) placing said second drape over said surgical drape such that the dislodgement mechanism manipulates said surgical drape and said second drape.