Cutting tool precision turning method and apparatus for a heat-treatable steel workpiece

• US 5,859,405 A
• Filed: 04/01/1997
• Issued: 01/12/1999
• Est. Priority Date: 04/02/1996
• Status: Expired due to Fees

• Current Assignee: DaimlerChrysler AG (Mercedes-Benz Group AG)
• Original Assignee: Daimler-Benz AG (Mercedes-Benz Group AG)
• Inventors: Liu, Xiaoyi, Mueller-Hummel, Peter, Merkel, Matthias, Golz, Ulrich, Linden, Peter
• Primary Examiner(s): Mills, Gregory L.
• Application Number:
  US08/829,926
• Time in Patent Office: 651 Days
• Field of Search: 219/121.6, 219/121.62, 219/121.68, 219/121.69, 219/121.65, 219/121.66, 219/121.67, 219/121.72, 219/121.83, 219/121.85, 408/16, 408/701, 148/565, 148/525, 407/1, 407/120, 409/136, 82/1.11, 82/51, 82/900
• US Class Current: 219/121.67
• CPC Class Codes: B23B 2260/092 Lasers
• CPC Class Codes: B23B 27/145 characterised by having a special shape
• CPC Class Codes: B23K 2103/04 Steel or steel alloys
• CPC Class Codes: B23K 2103/50 Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
• CPC Class Codes: B23K 26/40 taking account of the properties of the material involved
• CPC Class Codes: B23P 25/006 Heating the workpiece by laser during machining
• CPC Class Codes: Y10T 407/10 including noncutting work modifying means
• CPC Class Codes: Y10T 82/16081 Combined with means to heat tool and/or work

Abstract

A method and a device for the precision turning of a workpiece made of a heat-treatable steel permits a dry hard precision turning of hardened workpiece surfaces without tempering. In order also to allow precision turning and hardening of unhardened workpiece surfaces which are simultaneous in terms of production time, use is made of the local temporary heating of the workpiece caused by machining. The workpiece surface is heated further locally by the action of a laser beam, in the region directly behind the cutter, up to the transformation temperature of the material to be machined via an optical fiber integrated in the tool. The surface is then self-quenched and, as a result, hardened close to the surface. At the same time, the surface temperature at the point of action of the laser beam can be recorded thermographically and, this actual temperature signal can be used to adjust the power of the laser beam so as to maintain the desired temperature.

Claims

1. Method for precision turning of a heat-treatable steel workpiece with a turning tool, comprising the steps of (a) precision turning the workpiece with a cutter of the turning tool and causing temporary heating of a part situated close to a surface of the workpiece and locally delimited close to an immediate vicinity of a cutter of the turning tool, (b) heating the surface locally, in a region directly behind a point of action of the cutter by a laser beam, (c) moving the laser beam together with the turning tool, (d) supplying the laser beam to the point of action via a glass fiber through a passage integrated in the turning tool, (e) dimensioning a power density at the point of action of the laser beam, which is directed onto the workpiece surface such that, taking into account a relative speed between the laser beam and the surface, material close to the surface is temporarily heated to a transformation temperature of the material to be machined, (f) self-quenching the material by cold volumes of the material which are situated more deeply in the workpiece with consequent hardening of the workpiece close to the surface;

and (g) selecting a rotational speed of the workpiece during the precision turning so that a rotation time of the workpiece is shorter than a time for the self-quenching of workpiece parts which are heated to the transformation temperature.

2. The method according to claim 1, further comprising the steps of simultaneously recording surface temperature at the point of action of the laser beam pyrometrically or thermographically by a glass-fiber cable in the passage, and adjusting the power density of the laser beam via a signal representative of recorded surface temperature so as to maintain a desired temperature.

3. Turning tool system for carrying out precision turning and laser hardening for a heat-treatable steel workpiece, comprising a turning tool held relatively stationary to a workpiece which is rotated, a passage in the tool with an opening on a side of the workpiece, at least one glass fiber being arranged in the passage and a laser system, such that, a laser beam of the laser system can be supplied through the passage, to a surface of the workpiece below a cutting edge of the turning tool at a distance of about 2 to 3 mm beneath a cutter, whereby laser beam power is dimensioned such that, taking into account a relative speed between the laser beam and a workpiece surface, material close to the surface can be temporarily heated to a transformation temperature of the material to be machined.

4. The turning tool system according to claim 3, wherein a second optical fiber operatively associated with a thermography device is arranged in the passage to control a laser resonator producing the laser beam.