Half/full bridge converter

• US 5,859,771 A
• Filed: 07/29/1997
• Issued: 01/12/1999
• Est. Priority Date: 07/31/1996
• Status: Expired due to Term

• Current Assignee: Transtechnik GmbH
• Original Assignee: Transtechnik GmbH
• Inventors: Kniegl, Gregor
• Primary Examiner(s): Hecker, Stuart N.
• Application Number:
  US08/902,120
• Time in Patent Office: 532 Days
• Field of Search: 363/17, 363/20, 363/24, 363/132, 363/133, 363/134
• US Class Current: 363/132
• CPC Class Codes: H02M 7/5387 in a bridge configuration

Abstract

Known converters for converting a d.c. voltage at their input to a rectifiable a.c. voltage at the output operate reliably with very small input voltage fluctuations and relatively small fluctuations in load. In order to increase the range of input voltages and loads, it is proposed that a full-bridge converter with filter capacitors in one bridge branch be operated under low-load conditions as a half bridge, such that the capacitors form the midpoint of the half bridge, and under high-load conditions to change to full-bridge operation.

Claims

1. A converter for converting a d.c. voltage at the input into a rectified a.c. voltage at the output, with a resonant full-bridge chopper circuit, comprising

a first half bridge circuit means with first and second controllable electronic switches;

a second half bridge circuit means with third and fourth controllable electronic switches which are each bridged by first and second capacitor means respectively;

an output transformer, the primary winding of which is arranged in series with a third capacitor means and the primary winding and third capacitor means being connected to each of the first and second half bridge circuit means at midpoints between the respective first and second, and third and fourth electronic switches;

a first inductor connected in parallel with the primary winding of the transformer; and

control circuit means connected to said electronic switches and operative

(a) in a "low load" operating state to form a half-bridge push-pull converter in a situation with at least one of a low output voltage, a high input voltage and a small load, the first and second electronic switches being opened and closed in alternation and their pulse width being modulated while the third and fourth electronic switches remain closed, and

(b) in a "high load" operating state to form a full-bridge push-pull converter in a situation with at least one of a high output voltage, a low input voltage and a large load, the aforesaid electronic switches of both first and second half bridge circuit means being opened and closed in alternation and drive pulses for the aforesaid electronic switches being shifted in phase between the two half bridge circuit means for the purpose of regulation.

2. A converter as claimed in claim 1, wherein a second inductor is provided connected in series with the primary winding of the transformer in order to attenuate turn-on peaks.

3. A converter as claimed in claim 2, wherein the second inductor a saturable choke and the first inductor is connected in parallel with the series arrangement of the primary winding of the transformer and the second inductor.

4. A converter as claimed in claim 1, wherein the control circuit means comprises voltage sensing means that sample the state of charge of the third and fourth capacitors and switch the operating state from the "low load" operating state to the "high load" operating state whenever the third and fourth capacitors are charged and discharged during the switching cycles in such a way that the associated third and fourth electronic switches can be activated without substantial loss.

5. A converter as claimed in claim 1, wherein the control circuit means comprises protective circuit means that prevents the third and fourth electronic switches of the second half bridge circuit means from closing when the input voltage is too low.

6. A converter as claimed in claim 1, wherein the control circuit means comprises

a comparator (K), which compares a voltage to be regulated with a set-point voltage and generates a comparison signal substantially proportional to the difference;

a first pulse-generating means that drives the first and second electronic switches in the first half bridge circuit means by generating pulses with a duration substantially proportional to the comparison signal;

driving circuit means which generates four pulse signals to drive the four electronic switches in a full-bridge circuit, the degree of overlap between the pulse signals being substantially proportional to the comparison signal;

first gate circuit means to which the four pulse signals and the generated pulses are sent and which drives the first and second switches of the first half bridge circuit means branch as a pair;

voltage sensing means that sample the state of charge of the third and fourth capacitors charge and emit a high-load signal whenever the third and fourth capacitors are substantially discharged during the switching cycles; and

second gate circuit means to which the four pulse signals and the high-load signal are sent and which drives the third and fourth electronic switches of the second half bridge circuit means branch as a pair.