Apparatus and method utilizing signal modulation detection for analyzing the internal pressure of containers

• US 5,861,548 A
• Filed: 05/01/1998
• Issued: 01/19/1999
• Est. Priority Date: 05/23/1997
• Status: Expired due to Term

• Current Assignee: Teledyne Instruments Incorporated (Teledyne Technologies Incorporated)
• Original Assignee: Benthos, Inc. (Teledyne Technologies Incorporated)
• Inventors: Ryan, Robert J., Melvin, Robert G. II
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): WIGGINS, JOHN DAVID
• Application Number:
  US09/071,787
• Time in Patent Office: 263 Days
• Field of Search: 73/52, 73/49.3, 73/45.4, 73/587, 73/579, 73/592, 73/602
• US Class Current: 73/52
• CPC Class Codes: G01L 11/04 by acoustic means
• CPC Class Codes: G01M 3/24 using infrasonic, sonic, or ultrasonic vibrations
• CPC Class Codes: G01N 2291/014 Resonance or resonant frequency
• CPC Class Codes: G01N 2291/015 Attenuation, scattering
• CPC Class Codes: G01N 2291/02872 Pressure
• CPC Class Codes: G01N 2291/2695 Bottles, containers
• CPC Class Codes: G01N 29/0609 Display arrangements, e.g. colour displays indicating or recording in connection with measuring in general G01D
• CPC Class Codes: G01N 29/12 by measuring frequency or resonance of acoustic waves measuring frequency or resonant frequency of mechanical vibrations or acoustic waves in general G01H1/06, G01H3/04, G01H13/00; acoustic resonators G10K11/04; vibration or shock testing of structures G01M7/00
• CPC Class Codes: G01N 29/346 with amplitude characteristics, e.g. modulated signal
• CPC Class Codes: G01N 29/348 with frequency characteristics, e.g. single frequency signals, chirp signals measuring frequency of mechanical vibrations or acoustic waves in general G01H1/06, G01H3/04; measuring frequency or analysing frequency spectra G01R23/00
• CPC Class Codes: G01N 29/42 by frequency filtering or by tuning to resonant frequency

Abstract

A method for analyzing the internal pressure of a closed container includes inducing vibration in a surface of the container; detecting sound resulting from the vibration; deriving information representing the detecting sound; and determining whether this information corresponds to a predetermined spectral frequency condition and a predetermined spectral amplitude condition. To ensure that the test results are not affected by modulating distortion which may be present in the information, the information is tested for the presence of a modulating distortion, and if so processed to compensate for the effects of this modulating distortion, prior to being tested against the predetermined spectral conditions. Alternatively or in addition, one or both of the upper and lower amplitude limits which define the spectral amplitude condition may be reset periodically to allow for slow changes in manufacturing conditions by accumulating amplitude data from a plurality of containers judged to have an acceptable internal pressure, analyzing this amplitude data to derive an average value and a deviation therefrom, and resetting one or both of the amplitude limits in dependence upon the derived average value and deviation.

Claims

1. A method for analyzing the internal pressure of containers, said method comprising the steps of:

inducing vibration in a surface of a closed container;

detecting sound resulting from the vibration;

deriving original information representing the detected sound;

testing said original information to determine whether a modulating distortion is present in said original information, and if so compensating for the effects of said modulating distortion, thereby producing demodulated information;

determining whether a frequency component of (a) said original information, if no modulating distortion has been found therein, or (b) said demodulated information, if modulating distortion has been found in the original information, corresponds to a predetermined spectral frequency condition; and

determining whether an amplitude component of (a) said original information, if no modulating distortion has been found therein, or (b) said demodulated information, if modulating distortion has been found in the original information, corresponds to a predetermined spectral amplitude condition.

2. A method according to claim 1 wherein said testing of said original information is effected by:

rectifying said original information to produce rectified information;

testing said rectified information for the presence of periodic minima, and if periodic minima are detected, measuring the period between successive minima, and converting this period to a possible modulation frequency;

deriving a frequency spectrum of said original information;

testing said frequency spectrum for the presence of a pair of peaks separated by a frequency difference substantially equal to said possible modulation frequency.

3. A method according to claim 2 wherein said rectified information is lowpass filtered before being tested for the presence of periodic minima.

4. A method according to claim 2 wherein said compensating for the effects of said modulating distortion is effected by replacing said pair of peaks in said frequency spectrum with a single peak lying substantially at the frequency halfway between said pair of peaks.

5. A method according to claim 4 wherein the amplitude of said single peak is made substantially equal to the larger of the amplitudes of said pair of peaks.

6. A method according to claim 1 wherein said testing of said original information is effected by:

deriving a frequency spectrum of said original information;

testing said frequency spectrum for the presence of a pair of peaks of substantially equal amplitude separated by a frequency difference less than a predetermined value.

7. A method according to claim 6 wherein said compensating for the effects of said modulating distortion is effected by replacing said pair of peaks in said frequency spectrum with a single peak lying substantially at the frequency halfway between said pair of peaks.

8. A method according to claim 7 wherein the amplitude of said single peak is made substantially equal to the larger of the amplitudes of said pair of peaks.

9. A method according to claim 1 wherein the surface is at least partially conductive and said inducing includes imposing a magnetic field on the surface.

10. A method according to claim 1 wherein the predetermined spectral frequency condition corresponds to a range of acceptable values.

11. A method according to claim 1 wherein the predetermined spectral amplitude condition corresponds to a range of acceptable values.

12. A method according to claim 1 wherein the detected sound is used to determine whether the closed container contains a pressure level within a predetermined range of pressure levels.

13. A method for analyzing the internal pressure of containers, said method comprising the steps of:

inducing vibration in a surface of a closed container by imposing a magnetic field on the surface;

detecting sound resulting from the vibration;

deriving original information representing the detected sound;

testing said original information to determine whether a modulating distortion is present in said original information, and if so compensating for the effects of said modulating distortion, thereby producing demodulated information;

determining whether a frequency component of (a) said original information, if no modulating distortion has been found therein, or (b) said demodulated information, if modulating distortion has been found in the original information, corresponds to a predetermined frequency condition, wherein the predetermined frequency condition corresponds to a range of acceptable frequencies, including comparing the information to the range of acceptable frequencies; and

determining whether an amplitude component of (a) said original information, if no modulating distortion has been found therein, or (b) said demodulated information, if modulating distortion has been found in the original information, corresponds to a predetermined amplitude condition, wherein the predetermined amplitude condition corresponds to a minimum or a maximum amplitude threshold, including comparing the information to the amplitude threshold.

14. A method of operating a manufacturing line, the method comprising:

passing closed containers through a container inspection system, and at the container inspection system

inducing vibration in a surface of each of the closed containers;

detecting sound resulting from the vibration;

deriving original information representing the detected sound;

testing said original information to determine whether a modulating distortion is present in said original information, and if so compensating for the effects of said modulating distortion, thereby producing demodulated information;

determining whether a frequency component of (a) said original information, if no modulating distortion has been found therein, or (b) said demodulated information, if modulating distortion has been found in the original information, corresponds to a predetermined spectral frequency condition; and

determining whether an amplitude component of (a) said original information, if no modulating distortion has been found therein, or (b) said demodulated information, if modulating distortion has been found in the original information, corresponds to a predetermined spectral amplitude condition.

15. A method according to claim 14 further comprising rejecting and accepting containers based on the results of the determining step.

16. A method according to claim 15 including rejecting containers for which said information used in said determination shows spectral frequency peaks that are outside a range of acceptable frequencies, and also rejecting containers for which said information shows spectral frequency peaks that are within a range of acceptable frequencies but which have amplitudes below a minimum amplitude threshold or above a maximum amplitude threshold.

17. A method of operating a manufacturing line, the method comprising:

passing closed containers through a container inspection station, and at the container inspection station

inducing vibration in a surface of each of the closed containers;

detecting sound resulting from the vibration;

deriving information representing the detected sound;

determining whether a frequency component of said information corresponds to a predetermined spectral frequency condition; and

determining whether an amplitude component of said information corresponds to a predetermined spectral amplitude condition by comparing said amplitude component to a range of acceptable values delimited by a lower limit and an upper limit;

accumulating, from a plurality of containers inspected at the container inspection station and judged to be satisfactory by satisfying said predetermined spectral frequency condition and said predetermined spectral amplitude condition, amplitude data for the amplitude components of said containers;

analyzing said amplitude data to derive an average value and a deviation therefrom; and

resetting at least one of said lower limit and said upper limit in dependence upon said average value and said deviation.

18. A method according to claim 17 wherein both said lower limit and said upper limit are reset in dependence upon said average value and said deviation.

19. A method according to claim 18 wherein said average and said deviation are calculated as the average and standard deviation of a Gaussian or skew Gaussian distribution and said upper and lower limits are set to the average plus and minus respectively a predetermined number of standard deviations.

20. A method according to claim 19 wherein said predetermined number of standard deviations is not less than 3.

21. A method according to claim 17 wherein there are predetermined an absolute lower limit and an absolute upper limit, and said resetting is effected so that the lower limit is not set lower than the absolute lower limit, nor is the upper limit set higher than said absolute upper limit.

22. A method according to claim 17 wherein said analysis includes checking that the amplitude data do conform to an assumed standard distribution.

23. A method according to claim 22 wherein said checking includes:

deriving an average value and a deviation for a first subset of said plurality of containers;

deriving an average value and a deviation for a second subset of said plurality of containers, where said second subset of containers passed through the container inspection system after the containers in the first subset;

calculating the differences between the average values and the deviations for the two subsets; and

rejecting said accumulated data if either of said differences exceeds a predetermined value.

24. A method according to claim 23 wherein said information representing the detected sound is tested to determine whether a modulating distortion is present in said information, and if so compensating for the effects of said modulating distortion, thereby producing demodulated information;

and wherein said determinations as to whether a frequency component of said information corresponds to a predetermined spectral frequency condition; and

whether an amplitude component of said information corresponds to a predetermined spectral amplitude condition are effected using (a) said information representing the detected sound, if no modulating distortion has been found therein, or (b) said demodulated information, if modulating distortion has been found in the original information representing the detected sound.

25. A method according to claim 24 wherein said testing of said original information derived from the detected sound is effected by:

rectifying said original information to produce rectified information;

testing said rectified information for the presence of periodic minima, and if periodic minima are detected, measuring the period between successive minima, and converting this period to a possible modulation frequency;

deriving a frequency spectrum of said original information;

testing said frequency spectrum for the presence of a pair of peaks separated by a frequency difference substantially equal to said possible modulation frequency.

26. A method according to claim 25 wherein said rectified information is lowpass filtered before being tested for the presence of periodic minima.

27. A method according to claim 25 wherein said compensating for the effects of said modulating distortion is effected by replacing said pair of peaks in said frequency spectrum with a single peak lying substantially at the frequency halfway between said pair of peaks.

28. A method according to claim 27 wherein the amplitude of said single peak is made substantially equal to the larger of the amplitudes of said pair of peaks.

29. A method according to claim 25 wherein said testing of said original information derived from the detected sound is effected by:

deriving a frequency spectrum of said original information;

testing said frequency spectrum for the presence of a pair of peaks of substantially equal amplitude separated by a frequency difference less than a predetermined value.

30. A method according to claim 29 wherein said compensating for the effects of said modulating distortion is effected by replacing said pair of peaks in said frequency spectrum with a single peak lying substantially at the frequency halfway between said pair of peaks.

31. A method according to claim 30 wherein the amplitude of said single peak is made substantially equal to the larger of the amplitudes of said pair of peaks.

32. Apparatus for analyzing the internal pressure of a closed container, the apparatus comprising:

vibration means for inducing vibration in a surface of the closed container;

sound detection means for detecting sound resulting from the vibration;

information derivation means for deriving original information representing the detected sound; and

data processing means arranged to;

(a) test said original information to determine whether a modulating distortion is present in said original information, and if so to compensate for the effects of said modulating distortion, thereby producing demodulated information;

(b) determine whether a frequency component of (a) said original information, if no modulating distortion has been found therein, or (b) said demodulated information, if modulating distortion has been found in the original information, corresponds to a predetermined spectral frequency condition;

(c) determine whether an amplitude component of (a) said original information, if no modulating distortion has been found therein, or (b) said demodulated information, if modulating distortion has been found in the original information, corresponds to a predetermined spectral amplitude condition; and

(d) produce a first output signal if said frequency component and said amplitude component correspond to said predetermined spectral frequency and amplitude condition respectively, and a second output signal if said frequency component fails to satisfy said predetermined spectral frequency condition or said amplitude component fails to satisfy said predetermined spectral amplitude condition.

33. Apparatus according to claim 32 wherein said data processing means is arranged to test said original information by:

rectifying said original information to produce rectified information;

testing said rectified information for the presence of periodic minima, and if periodic minima are detected, measuring the period between successive minima, and converting this period to a possible modulation frequency;

deriving a frequency spectrum of said original information;

testing said frequency spectrum for the presence of a pair of peaks separated by a frequency difference substantially equal to said possible modulation frequency.

34. Apparatus according to claim 33 wherein said data processing means is arranged to lowpass filter said rectified information before testing said rectified information for the presence of periodic minima.

35. Apparatus according to claim 33 wherein said data processing means is arranged to compensate for the effects of said modulating distortion by replacing said pair of peaks in said frequency spectrum with a single peak lying substantially at the frequency halfway between said pair of peaks.

36. Apparatus according to claim 35 wherein said data processing means sets the amplitude of said single peak substantially equal to the larger of the amplitudes of said pair of peaks.

37. Apparatus according to claim 32 wherein said data processing means is arranged to test said original information by:

deriving a frequency spectrum of said original information;

testing said frequency spectrum for the presence of a pair of peaks of substantially equal amplitude separated by a frequency difference less than a predetermined value.

38. Apparatus according to claim 37 wherein said data processing means is arranged to compensate for the effects of said modulating distortion by replacing said pair of peaks in said frequency spectrum with a single peak lying substantially at the frequency halfway between said pair of peaks.

39. Apparatus according to claim 38 wherein said data processing means sets the amplitude of said single peak substantially equal to the larger of the amplitudes of said pair of peaks.

40. A manufacturing line having a container inspection station and transport means for moving closed containers through the container inspection station, the container inspection station comprising:

vibration means for inducing vibration in a surface of a closed container at the container inspection station; and

sound detection means for detecting sound resulting from the vibration,

wherein the manufacturing line further comprises;

information derivation means for deriving information representing the detected sound; and

data processing means arranged to;

(a) determine whether a frequency component of said information corresponds to a predetermined spectral frequency condition; and

(b) determine whether an amplitude component of said information corresponds to a predetermined spectral amplitude condition by comparing said amplitude component to a range of acceptable values delimited by a lower limit and an upper limit;

(c) accumulate, from a plurality of containers judged to be satisfactory by satisfying said predetermined spectral frequency condition and said predetermined spectral amplitude condition, amplitude data for the amplitude components of said containers;

(d) analyze said amplitude data to derive an average value and a deviation therefrom; and

(e) reset at least one of said lower limit and said upper limit in dependence upon said average value and said deviation.

41. Apparatus according to claim 40 wherein the data processing means is arranged to reset both said lower limit and said upper limit in dependence upon said average value and said deviation.

42. Apparatus according to claim 41 wherein the data processing means is arranged to calculate the average and standard deviation of a Gaussian or skew Gaussian distribution and to reset said upper and lower limits to the average plus and minus respectively a predetermined number of standard deviations.

43. Apparatus according to claim 40 wherein the data processing means is arranged to check that the amplitude data do conform to an assumed standard distribution.

44. Apparatus according to claim 43 wherein the data processing means effects said checking by:

deriving an average value and a deviation for a first subset of said plurality of containers;

deriving an average value and a deviation for a second subset of said plurality of containers, where said second subset of containers passed through the container inspection system after the containers in the first subset;

calculating the differences between the average values and the deviations for the two subsets; and

rejecting said accumulated data if either of said differences exceeds a predetermined value.

45. Apparatus according to claim 40 wherein said data processing means is arranged to test said information representing the detected sound to determine whether a modulating distortion is present in said information, and if so to compensate for the effects of said modulating distortion, thereby producing demodulated information, and wherein the determination of whether a frequency component corresponds to a predetermined spectral frequency condition and whether an amplitude component corresponds to a predetermined spectral amplitude condition are carried out the information representing the detected sound, if no modulating distortion has been found therein, but are carried out on said demodulated information, if modulating distortion has been found.