Smooth switching power control circuit and method

• US 5,861,720 A
• Filed: 11/25/1996
• Issued: 01/19/1999
• Est. Priority Date: 11/25/1996
• Status: Expired due to Term

• Current Assignee: Clipsal Integrated Systems Pty Limited (Schneider Electric SE)
• Original Assignee: Beacon Light Products, Inc.
• Inventors: Johnson, Samuel A.
• Primary Examiner(s): Pascal, Robert J.
• Assistant Examiner(s): Philogene, Haissa
• Application Number:
  US08/753,418
• Time in Patent Office: 785 Days
• Field of Search: 315/291, 315/297, 315/307, 315/360, 315/362, 315/208, 315/209 R, 315/209 SC, 315/200 R, 315/DIG. 4, 315/DIG. 5, 315/DIG. 7, 307/139-141.4, 323/235, 323/239
• US Class Current: 315/291
• CPC Class Codes: H03K 17/16 Modifications for eliminating interference voltages or currents
• CPC Class Codes: H03K 2217/0036 Means reducing energy consumption
• CPC Class Codes: H05B 39/08 by shifting phase of trigger voltage applied to gas-filled controlling tubes also in controlled semiconductor devices in converters H02M5/00; with regulation G05F1/44
• CPC Class Codes: Y10S 315/04 Dimming circuit for fluorescent lamps
• CPC Class Codes: Y10S 315/07 Starting and control circuits for gas discharge lamp using transistors

Abstract

A power control circuit achieves a relatively smooth turn-on conduction transition characteristic and a relatively low power consumption. A controlled transition circuit conducts current to a load when in a fully conductive state. The transition circuit transitions from a non-conductive state to the fully conductive state over a predetermined amount of time to limit the di/dt and the interference signals generated by the di/dt. A low forward voltage conduction circuit also conducts current to the load in a conductive state and diverts current to the transition circuit when in a non-conductive state. The conduction circuit creates a second predetermined voltage across the terminals when in the conductive state which is substantially less than the first predetermined voltage to reduce the power consumption.

Claims

1. A power control circuit having a relatively smooth turn-on conduction transition characteristic and a relatively low forward voltage drop and power consumption, the power control circuit controlling the amount of power supplied to a load from a source which supplies AC power in alternating half-cycles of AC voltage and current, the power control circuit comprising:

a pair of terminals adapted to be connected in series with the load and the power source and between which current flows to control the amount of power supplied to the load from the source;

a controlled transition circuit electrically connected to conduct current between the terminals when in a fully conductive state and not to conduct current between the terminals when in a non-conductive state, the controlled transition circuit transitioning from the non-conductive state to the fully conductive state over a first predetermined amount of time, the controlled transition circuit creating a first predetermined voltage across the terminals when in the fully conductive state; and

a low forward voltage conduction circuit electrically connected to conduct current between the terminals when in a conductive state and to divert current to the controlled transition circuit when in a non-conductive state, the low forward voltage conduction circuit transitioning from the non-conductive state to the conductive state over a second predetermined amount of time, the low forward voltage conduction circuit creating a second predetermined voltage across the terminals when in the conductive state, and the second predetermined voltage being substantially less than the first predetermined voltage.

2. A power control circuit as defined in claim 1 wherein the low forward voltage conduction circuit further comprises:

a delay circuit which operatively initiates a transition from the non-conductive state to the conductive state of the low-forward voltage conduction circuit after the expiration of the first predetermined amount of time.

3. A power control circuit as defined in claim 2 wherein:

a delay circuit which operatively limits the low-forward voltage conduction circuit from conducting current between the terminals until after the controlled transition circuit is in the fully conductive state.

4. A power control circuit as defined in claim 1 wherein the controlled transition circuit further comprises a power transistor and a biasing circuit which supplies an increasing bias signal to the transistor over the duration of the first predetermined amount of time.

5. A power control circuit as defined in claim 4 wherein the biasing circuit initiates the delivery of the bias signal to the transistor at a predetermined power delivery time point within each half-cycle of applied AC current.

6. A power control circuit as defined in claim 5 wherein the low forward voltage conduction circuit comprises a thyristor.

7. A power control circuit as defined in claim 6 wherein the low forward voltage conduction circuit further comprises a trigger signal delivery circuit connected to the thyristor to trigger the thyristor into conduction at the expiration of the first predetermined amount of time.

8. A power control circuit as defined in claim 7 wherein the controlled transition circuit further comprises a reset circuit connected to the transistor to terminate conduction of the transistor after expiration of the second predetermined amount of time.

9. A power control circuit as defined in claim 8 wherein the biasing circuit initiates the start of the first predetermined amount of time after the expiration of a third predetermined amount of time after a zero crossing of the applied AC current.

10. A power control circuit as defined in claim 9 wherein the third predetermined amount of time is adjustable within the half-cycle of applied AC current.

11. A power control circuit as defined in claim 4 wherein the biasing circuit initiates the start of the first predetermined amount of time after the expiration of a third predetermined amount of time after a zero crossing of the applied AC current.

12. A power control circuit as defined in claim 1 wherein the controlled transition circuit further comprises a reset circuit connected to terminate conduction of the controlled transition circuit after the initiation of the second predetermined amount of time.

13. A power control circuit as defined in claim 1 wherein the low forward voltage conduction circuit comprises a thyristor.

14. A power control circuit as defined in claim 13 wherein the low forward voltage conduction circuit further comprises a trigger circuit connected to the thyristor to trigger the thyristor into conduction at the expiration of the second predetermined amount of time.

15. A power control circuit as defined in claim 1 wherein the second predetermined amount of time is substantially less than the first predetermined amount of time.

16. A power control circuit as defined in claim 13 wherein the low forward voltage conduction circuit further comprises an attenuating element connected to the thyristor to limit the change of current per change in time conducted by the thyristor.

17. A power control circuit as defined in claim 16 wherein the attenuating element comprises an inductor.

18. A power control circuit having a relatively smooth turn-on conduction transition characteristic for controlling the amount of power supplied to a load, the dimming circuit adapted to be connected in series with the load and a source of AC power which is applied in alternating half-cycles of AC voltage and AC current, the power control circuit comprising:

a controlled transition circuit to conduct current initially through the load, said controlled transition circuit comprising;

a switching transistor having a control terminal;

a bias signal generating circuit connected to the control terminal of the transistor to generate a bias signal which increases in magnitude over a first predetermined amount of time, the magnitude of the bias signal generally establishing the magnitude of conductivity of the switching transistor; and

the switching transistor responding to the bias signal applied at the control terminal to transition from a non-conductive state to a fully conductive state over the duration of the first predetermined amount of time; and

a low forward voltage conduction circuit connected to the transition circuit, the conduction circuit operatively conducting current through the load after the switching transistor achieves the fully conductive state, the low forward voltage conduction circuit comprising;

a thyristor connected in series with the load and the source and operative to be triggered into a conductive state in response to the application of a trigger signal applied thereto;

a trigger signal developing device responsive to the current conducted to the load by the switching transistor to develop a trigger signal from the current conducted by the switching transistor; and

a delay circuit connected between the trigger signal developing device and the thyristor to delay the application of the trigger signal to the thyristor for a predetermined amount of time sufficient to allow the transistor to achieve the fully conductive state.

19. A power control circuit as defined in claim 18 wherein the bias signal generating circuit further includes:

a capacitor which accumulates charge prior to the initiation of the first predetermined amount of time; and

a diac connected to the capacitor and the control terminal of the switching transistor, the diac becoming conductive upon the charge on the first capacitor reaching a predetermined level, the diac causing the bias signal to be conducted to the control terminal of the switching transistor when the diac becomes conductive.

20. A power control circuit as defined in claim 18 wherein

the trigger circuit developing device further comprises:

a second thyristor in addition to the first thyristor aforesaid, the second thyristor connected to conduct current flowing from the source through the controlled transition circuit.

21. A power control circuit as defined in claim 18 wherein

the trigger circuit developing device further comprises:

a pair of Zener diodes connected in series in an oppositely poled direction to conduct current flowing from the source through the controlled transition circuit.

22. A power control circuit as defined in claim 18 wherein the trigger circuit developing device further comprises:

a pair of diodes connected in an anti-parallel relationship to conduct current flowing from the source through the controlled transition circuit.

23. A power control circuit as defined in claim 18 wherein the controlled transition circuit further comprises:

a reset circuit connected to the bias signal generating circuit and operative to reduce the magnitude of the bias signal to an ineffective level after the conduction circuit conducts current through the load.

24. A power control circuit as defined in claim 23 wherein the reset circuit further comprises:

a second transistor in addition to the switching transistor first aforesaid, the second transistor connected in shunt with the capacitor to discharge the capacitor.

25. A power control circuit as defined in claim 18 wherein the low forward voltage conduction circuit further comprises an attenuating element connected to the thyristor to limit the change of current per change in time conducted by the thyristor.

26. A power control circuit as defined in claim 25 wherein the attenuating element comprises an inductor.

27. A method of controlling the amount of power supplied to a load connected to an AC power source while reducing generation of interference signals and while consuming small amounts of power, said method comprising the following steps:

attaching a switching transistor substantially in series with the load and the AC power source;

biasing the switching transistor from a non-conductive state to a first conductive state over a predetermined amount of time, said predetermined amount of time being substantially long enough to reduce its change in current per change in time to a sufficiently low value to limit substantially the interference signal generation occurring as a result of the transition from the non-conductive state to the first conductive state;

establishing a predetermined voltage across the switching transistor in the first conductive state;

attaching a thyristor in series with the load and the AC power source and substantially in parallel with the switching transistor;

triggering the thyristor from a non-conductive state into a second conductive state after expiration of the predetermined amount of time; and

establishing a predetermined voltage across the thyristor in the second conductive state which is less than the voltage across the switching transistor in the first conductive state.

28. A method as defined in claim 27 further comprising the following step:

delaying the triggering of the thyristor for a predetermined amount of time after the switching transistor commences conducting current.

29. A method as defined in claim 27 further comprising the step of:

limiting a change of current flow through the thyristor per change in time.

30. A method as defined in claim 29 further comprising the step of:

passing current from the thyristor in the conductive state through an inductor to limit the change of current flow per change in time.