Deactivateable resonant circuit

• US 5,861,809 A
• Filed: 09/22/1997
• Issued: 01/19/1999
• Est. Priority Date: 09/22/1997
• Status: Expired due to Term

• Current Assignee: CHECKPOINT SYSTEMS, INC. (CCL Industries Incorporated)
• Original Assignee: CHECKPOINT SYSTEMS, INC. (CCL Industries Incorporated)
• Inventors: Eckstein, Eric Alan, Appalucci, Lawrence, Mazoki, Gary Thomas
• Primary Examiner(s): SWANN III, GLEN R
• Application Number:
  US08/934,979
• Time in Patent Office: 484 Days
• Field of Search: 340/572, 361/767, 336/200, 336/232, 343/895, 29/592.1, 29/623, 29/843
• US Class Current: 340/572.3
• CPC Class Codes: G08B 13/242 Tag deactivation
• CPC Class Codes: G08B 13/2431 Tag circuit details
• CPC Class Codes: G08B 13/2442 Tag materials and material properties thereof, e.g. magnetic material details
• CPC Class Codes: Y10T 29/49002 Electrical device making
• CPC Class Codes: Y10T 29/49107 Fuse making
• CPC Class Codes: Y10T 29/49149 by metal fusion bonding

Abstract

A resonant tag used with an electronic article surveillance system for detecting the presence of the tag within a surveilled area utilizing electromagnetic energy at a frequency within a predetermined detection frequency range includes a resonant circuit capable of resonating at a frequency within the predetermined detection frequency range. The resonant circuit includes an inductor formed at least in part on a surface of a dielectric substrate of the tag. The inductor is formed with a discontinuity or gap, causing an electrical open circuit. The open circuit is closed with a fuse secured proximate to the gap and wirebonded to the portions of the inductor proximate to the gap. The fuse is melted by a current greater than a predetermined level flowing therethrough. Such a high current may be induced in the inductor by an external electromagnetic field. Melting of the fuse causes an open circuit condition, which alters the frequency at which the tag resonates.

Claims

1. A resonant tag comprising:

a dielectric substrate having first and second opposite principal surfaces;

a resonant circuit which resonates when exposed to electromagnetic energy at a frequency within a predetermined detection frequency range, the resonant circuit comprising at least one conductive layer formed on one of the principal surfaces of the dielectric substrate, wherein the conductive layer includes a gap which forms an electrical open circuit;

a fuse structure including a fuse strip positioned proximate to the gap; and

an electrical connector connecting the fuse structure to the conductive layer such that the connector and the fuse structure electrically close the gap, wherein a current above a predetermined level flowing through the fuse structure melts the fuse strip, thereby altering the resonant frequency of the resonant circuit such that the resonant circuit no longer resonates at a frequency within the predetermined detection frequency range.

2. The resonant tag as recited in claim 1 wherein the electrical connector comprises first and second wires bonded to the conductive layer on opposing sides of the gap, respectively, and to the fuse structure.

3. The resonant tag as recited in claim 2 further comprising an encapsulant covering the fuse structure and the wirebonds.

4. The resonant tag as recited in claim 3 wherein the encapsulant comprises an ultraviolet curable encapsulant.

5. The resonant tag as recited in claim 1 wherein the gap is formed in an inductive coil of the resonant circuit.

6. The resonant tag as recited in claim 5 wherein the fuse structure is positioned within the gap and is secured to the substrate.

7. The resonant tag as recited in claim 6 wherein the fuse structure is secured to the substrate with an encapsulant material.

8. The resonant tag as recited in claim 5 wherein the fuse structure is secured on the conductive layer on one lateral side of the gap.

9. The resonant tag as recited in claim 8 wherein the fuse structure is secured to the conductive layer with an encapsulant material.

10. The resonant tag of claim 1 wherein melting the fuse strip causes an electrical open circuit condition in the resonant circuit which prevents the circuit from resonating.

11. The resonant tag as recited in claim 1 wherein the gap is formed in an inductive coil of the resonant circuit, the fuse structure is secured with an encapsulant material on the conductive layer on one side of the gap, and the electrical connector comprises first and second wires bonded to the conductive layer on opposing sides of the gap, respectively, and to the fuse structure, the tag further comprising an ultraviolet curable encapsulant covering the fuse structure and the wirebonds, wherein melting the fuse strip causes an electrical open circuit condition in the resonant circuit which prevents the circuit from resonating.

12. The resonant tag as recited in claim 1 wherein the resonant circuit includes an inductive coil and a capacitor, the inductive coil being formed by the at least one conductive layer on the substrate and the capacitor being a part of the fuse structure, the capacitor being electrically connected in series with the fuse strip.

13. The resonant tag as recited in claim 12 wherein the inductive coil is formed generally in the shape of a spiral having a first, outer end proximate to an outer edge of the substrate and a second, inner end proximate a central area of the substrate, and the gap is formed in the inductive coil of the resonant circuit defining a first coil area extending from the coil outer end to the gap and a second coil area extending from the gap to the coil inner end and wherein the capacitor is connected to the first coil area and the fuse strip is connected to the second coil area.

14. The resonant tag as recited in claim 1 wherein the fuse structure comprises:

a carrier;

at least one fuse strip located on a surface of the carrier; and

first and second bonding pads connected to respective opposing ends of the at least one fuse strip.

15. The resonant tag of claim 14 wherein the carrier comprises a semiconductor material.

16. The resonant tag of claim 15 wherein the semiconductor material comprises silicon.

17. The resonant tag of claim 14 wherein the carrier comprises a non-conductive material.

18. The resonant tag of claim 14 wherein the first and second bonding pads are connected to the at least one fuse strip via respective generally triangular shaped layers of conductive material disposed on the surface of the carrier.

19. The resonant tag as recited in claim 14 wherein the fuse structure is less than approximately 0.01 inches square.

20. A fuse structure for use with a resonant tag having a resonant circuit which resonates when exposed to electromagnetic energy at a frequency within a predetermined detection frequency range, the fuse structure comprising:

a carrier;

at least one fuse strip located on a surface of the carrier; and

first and second bonding pads connected to respective opposing ends of the at least one fuse strip.

21. The resonant tag of claim 20 wherein the carrier comprises a semiconductor material.

22. The resonant tag of claim 21 wherein the semiconductor material comprises silicon.

23. The resonant tag of claim 20 wherein the carrier comprises a non-conductive material.

24. The resonant tag of claim 20 wherein the first and second bonding pads are connected to the at least one fuse strip via respective generally triangular shaped layers of conductive material disposed on the surface of the carrier.

25. The resonant tag as recited in claim 20 wherein the fuse structure is less than approximately 0.01 inches square.

26. The resonant tag as recited in claim 25, wherein the fuse strip is about 3.0 microns in length and about 1.50 microns in width.

27. The resonant tag as recited in claim 20 wherein that at least one fuse strip comprises two fuse strips.

28. The resonant tag as recited in claim 20 wherein the at least one fuse strip comprises a plurality of fuse strips, each of the fuse strips being connected to the first and second bonding pads by opposing triangle shaped layers of conductive material disposed on the surface of the carrier.

29. An activateable/deactivateable resonant tag for use with an electronic security system having means for detecting the presence of a security tag within a surveilled area utilizing electromagnetic energy at a frequency within a predetermined detection frequency range, the tag comprising:

a dielectric substrate having first and second opposite principal surfaces;

at least one resonant circuit disposed on the substrate capable of resonating at a frequency within the predetermined detection frequency range, the resonant circuit including an inductor formed at least in part on one of the principal surfaces of the substrate, wherein the resonant circuit includes a gap forming an electrical open circuit condition;

a fuse structure including at least one fuse strip located on a surface of a carrier and connected to first and second bonding pads of the carrier by respective wedges of conductive material, the fuse structure positioned proximate to the gap; and

first and second wires respectively connected to the first and second carrier bonding pads and to the resonant circuit, such that the first and second wires and the fuse structure electrically close the gap, wherein a current greater than a predetermined level flowing through the fuse structure melts the fuse strip, thereby altering the resonant frequency of the resonant circuit.

30. The activateable/deactivateable resonant tag of claim 29 further comprising an encapsulant covering the gap, the fuse structure and the first and second wires.

31. The activateable/deactivateable resonant tag of claim 29 wherein melting the fuse strip alters the resonant frequency of the resonant tag so that the resonant circuit resonates at a frequency within the predetermined detection frequency range.

32. The activateable/deactivateable resonant tag of claim 29 wherein melting the fuse strip alters the resonant frequency of the resonant tag so that the resonant circuit resonates at a frequency outside of the predetermined detection frequency range.

33. The activateable/deactivateable resonant tag of claim 29 wherein the fuse structure further comprises at least one capacitor electrically connected in series with the fuse strip.