Battery tester

• US 5,862,515 A
• Filed: 02/14/1997
• Issued: 01/19/1999
• Est. Priority Date: 02/16/1996
• Status: Expired due to Term

• Current Assignee: Hioki Denki Kabushiki Kaisha
• Original Assignee: Hioki Denki Kabushiki Kaisha
• Inventors: Kobayashi, Kenji, Mizuno, Atsushi, Seki, Kazuhiro, Tanaka, Mitsuyoshi, Terashima, Takayuki, Tomiyama, Hideki
• Primary Examiner(s): Trammell, James P.
• Assistant Examiner(s): DAM, TUAN QUANG
• Application Number:
  US08/801,579
• Time in Patent Office: 704 Days
• Field of Search: 324/73.1, 324/432, 324/428, 324/430, 324/426, 324/431, 324/427, 324/433, 324/437, 364/481, 364/482, 702/483, 702/550, 702/63-65, 702/82, 702/133, 702/116
• US Class Current: 702/63
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables

Abstract

A battery tester is formed at an AC constant-current generator for applying an AC current for measurement to a battery BT under test via a coupling capacitor, an internal resistance detecting device for detecting the internal resistance of the battery BT according to a voltage signal therefrom when the AC current is applied, a voltage detecting device for detecting the terminal voltage across the battery, and a deterioration judging unit for judging the deterioration of the battery from the internal resistance and terminal voltage detected by the internal resistance detecting device and the voltage detecting device. The internal resistance and terminal voltage of the battery are measured simultaneously, and deterioration of the battery is judged from the measurement data.

Claims

1. A battery tester comprising:

an AC constant-current generator for applying an AC current for measurement to a battery under test,

internal resistance detecting means having wave detection means connected to the AC constant-current generator and being adapted to be disposed between terminals of the battery, said internal resistance detecting means detecting a voltage proportional to an internal resistance of said battery in synchronism to a phase of the AC current when said AC current is applied thereto,

voltage detecting means adapted to be connected to the battery for detecting a DC terminal voltage of said battery, and

deterioration judging means connected to the internal resistance detecting means and said voltage detecting means, said deterioration judging means judging deterioration of said battery from said internal resistance detected by said internal resistance detecting means and said DC terminal voltage detected by said voltage detecting means.

2. The battery tester according to claim 1, wherein said deterioration judging means includes an AID converter for converting the detection signals obtained from said internal resistance detecting means and said voltage detecting means into digital data, a data memory for storing said digital data, a control memory, in which threshold resistance data and threshold voltage data for judging the deterioration of said battery are stored, and control means for writing a measured value of said internal resistance of said battery and a measured value of said DC terminal voltage in said memory and judging the deterioration of said battery by comparing said measured internal resistance value with said threshold resistance data and comparing said measured DC terminal voltage value with said threshold voltage data.

3. The battery tester according to claim 2, which further comprises a switch for alternately switching said internal resistance detecting means and said voltage detecting means, thereby providing said detection signals from said internal resistance detecting means and said voltage detecting means to said A/D converter.

4. The battery tester according to claim 2, which further comprises a temperature detecting means for directly detecting the temperature of a terminal of said battery.

5. The battery tester according to claim 4, wherein said temperature detecting means is selectively switchable together with said internal resistance detecting means and said voltage detecting means by a switch, whereby battery terminal temperature data from said temperature detecting means is stored in said data memory in relation to resistance and voltage data of said battery.

6. The battery tester according to claim 4, which further comprises a probe having a pair of openable and closable probe arms for clamping terminals of said battery, each of said probe arms having an end provided with a measuring electrode commonly used for said internal resistance detecting means and said voltage detecting means, said temperature detecting means being assembled in either one of said probe arms to be able to contact with the terminal of said battery.

7. The battery tester according to claim 6, wherein said temperature detecting means is mounted on said probe arm via an elastic member.

8. The battery tester according to claim 6, wherein said probe includes a memory trigger switch for providing, to said control means, an instruction for taking measurement data in said data memory, said control means causing the measurement data at an instant of issuing of said instruction from said memory trigger switch to be taken in said data memory.

9. The battery tester according to claim 1, wherein said internal resistance detecting means further includes an amplifier connected to the terminals of the battery for amplifying a voltage drop across the terminals, said wave detection means being connected to the amplifier.

10. A battery tester comprising:

an AC constant-current generator for applying an AC current for measurement to a battery under test,

internal resistance detecting means adapted to be connected to the battery for detecting an internal resistance of said battery according to an AC voltage signal generated from said battery when said AC current is applied thereto,

voltage detecting means adapted to be connected to the battery for detecting a DC terminal voltage of said battery, and

deterioration judging means connected to the internal resistance detecting means and said voltage detecting means, said deterioration judging means judging deterioration of said battery from said internal resistance detected by said internal resistance detecting means and said DC terminal voltage detected by said voltage detecting means, said deterioration judging means including an A/D converter for converting detection signals obtained from said internal resistance detecting means and said voltage detecting means into digital data;

a data memory for storing said digital data;

a control memory, in which threshold resistance data and threshold voltage data for judging the deterioration of said battery are stored; and

control means for writing a measured value of said internal resistance of said battery and a measured value of said DC terminal voltage in said data memory and judging the deterioration of said battery by comparing said measured internal resistance value with said threshold resistance data and comparing said measured DC terminal voltage value with said threshold voltage data,

wherein denoting threshold values of said internal resistance by α and

β

(α

<

β

), a threshold value of said terminal voltage by γ

, said measured internal resistance value by R, and said measured terminal voltage value by V, said control means judges;

(1) "pass" when R≦

α and

V>

γ

;

(2) "warning" when R≦

α and

V≦

γ

or when α

<

R≦

β and

V>

γ

or when α

<

R≦

β and

V≦

γ

; and

(3) "fail" when R>

β and

V>

γ

or when R>

β and

V≦

γ

.

11. The battery tester according to claim 10, wherein when "warning" in (2) is judged, the case when R≦

α and

V≦

γ and

the case when α

<

R≦

β and

V>

γ

or when α

<

R≦

β and

V≦

γ

are displayed such that said cases are distinguishable from each other.

12. A battery tester comprising:

an AC constant-current generator for applying an AC current for measurement to a battery under test,

internal resistance detecting means adapted to be connected to the battery for detecting an internal resistance of said battery according to an AC voltage signal generated from said battery when said AC current is applied thereto,

voltage detecting means adapted to be connected to the battery for detecting a DC terminal voltage of said battery,

deterioration judging means connected to the internal resistance detecting means and said voltage detecting means, said deterioration judging means judging deterioration of said battery from said internal resistance detected by said internal resistance detecting means and said DC terminal voltage detected by said voltage detecting means, said deterioration judging means including an A/D converter for converting detection signals obtained from said internal resistance detecting means and said voltage detecting means into digital data;

a data memory for storing said digital data;

a control memory, in which threshold resistance data and threshold voltage data for judging the deterioration of said battery are stored; and

control means for writing a measured value of said internal resistance of said battery and a measured value of said DC terminal voltage in said data memory and judging the deterioration of said battery by comparing said measured internal resistance value with said threshold resistance data and comparing said measured DC terminal voltage value with said threshold voltage data, and

operating means connected to the control means for providing various instruction signals to the control means, range setting information with respect to analog measurement means including the internal resistance detecting means and the voltage detecting means being written for each threshold data in the control memory, a range of the analog measurement means being switched whenever said threshold data is updated by the operating means.

13. A battery tester comprising:

internal resistance measuring means for measuring an internal resistance of a battery under test including an AC constant-current generator for providing an AC current for measurement to the battery;

AC voltage detecting means adapted to be connected to the battery for detecting an AC voltage generated between terminals of the battery;

converting means attached to the AC voltage detecting means for converting detected AC voltage into a resistance value;

an amplifier connected to the AC constant-current generator for amplifying an AC voltage from the AC constant-current generator to a constant level; and

a resistor provided in a current path leading from an output side of the amplifier to the battery for setting the AC current for measurement to a predetermined level,

a breaking detection circuit for comparing an output voltage from said AC constant-current generator with a predetermined reference voltage, and checking whether the current path between said AC constant-current generator and said battery is open or closed based on whether said reference voltage is exceeded, said breaking detection circuit including a rectifying and smoothing circuit for converting the amplified voltage from said amplifier into a DC voltage;

a voltage comparator connected to the rectifying and smoothing circuit for comparing said DC voltage from said rectifying and smoothing circuit with a predetermined threshold voltage; and

a logic signal generator connected to the voltage comparator for converting an output of said voltage comparator into a logic signal of logic level "L" or "HH" and outputting said logic signal, and

measuring means connected to the logic signal generator for receiving the logic signal, said measuring means judging if the current path leading from said AC constant-current generator to said battery is broken or not when said logic signal is in a predetermined level state.

14. The battery tester according to claim 13, wherein resistance of the resistor for setting the measurement current, provided in the current path of said AC constant-current generator, can be switched to a plurality of ranges in predetermined magnifications.

15. The battery tester according to claim 13, wherein said voltage comparator in said breaking detection circuit includes an amplifier and serves as a hysteresis comparator, the DC voltage generated by said rectifying and smoothing circuit being applied to a minus input terminal of said amplifier, a reference voltage obtained through division of a supply voltage of said battery tester to a predetermined level and a voltage obtained through division of the output voltage of said amplifier to 1/n (n being a given division ratio) being applied to a plus input terminal of said amplifier, a threshold voltage at said plus input terminal being switched between two, voltages based on a presence or absence of output voltage of said amplifier.

16. The battery tester according to claim 13, wherein the logic signal at a predetermined level, outputted from said breaking detection circuit to said measuring means in the event of breaking, is generated when the resistance of a current path for measurement including the internal resistance of said battery is higher than a value given by the following equation:

space="preserve" listing-type="equation">Rs={(π

·

VH/2Vi)-1}×

R12

where

Rs;

resistance of the current path including the internal resistance of the battery;

R12;

resistance of the resistor for setting the current for measurement in the AC constant-current generator;

VH;

a high threshold voltage of said hyesteresis comparator; and

Vi;

the voltage of the AC constant-voltage generator in said constant-current generator.