Separator for linerless labels

• US 5,862,968 A
• Filed: 10/24/1996
• Issued: 01/26/1999
• Est. Priority Date: 10/31/1995
• Status: Expired due to Fees

• Current Assignee: Moore North America Incorporated (RR Donnelley & Sons Company)
• Original Assignee: Moore Business Forms Inc.
• Inventors: Traise, John E.
• Primary Examiner(s): Rachuba, M.
• Assistant Examiner(s): PRYOR, SEAN AUGUSTUS
• Application Number:
  US08/736,089
• Time in Patent Office: 824 Days
• Field of Search: 225/100, 225/4, 83/340, 83/168, 83/672, 83/169, 83/610, 83/611, 83/110, 83/371
• US Class Current: 225/100
• CPC Class Codes: B26D 5/32 with the record carrier formed by the work itself
• CPC Class Codes: B65C 2009/1861 whereby one knife remains stationary
• CPC Class Codes: B65C 9/18 Label feeding from strips, e.g. from rolls
• CPC Class Codes: B65C 9/1803 the labels being cut from a strip
• CPC Class Codes: B65C 9/1896 the labels being torn or burst from a strip
• CPC Class Codes: B65C 9/44 by special means responsive to marks on labels or articles feed control in wrapping B65B
• CPC Class Codes: B65H 2511/512 Marks, e.g. invisible to the human eye; Patterns
• CPC Class Codes: B65H 35/08 from or with revolving, e.g. cylinder, cutters or perforators
• CPC Class Codes: B65H 35/10 from or with devices for breaking partially-cut or perforated webs, e.g. bursters
• CPC Class Codes: G07F 11/68 in which the articles are torn or severed from strips or sheets
• CPC Class Codes: Y10T 225/16 Transversely of continuously fed work
• CPC Class Codes: Y10T 225/35 Work-parting pullers [bursters]
• CPC Class Codes: Y10T 83/2094 Means to move product at speed different from work speed
• CPC Class Codes: Y10T 83/242 With means to clean work or tool
• CPC Class Codes: Y10T 83/4821 Side cutting helical blade
• CPC Class Codes: Y10T 83/543 Sensing means responsive to work indicium or irregularity
• CPC Class Codes: Y10T 83/9394 Helical tool

Abstract

Linerless labels are cut or burst from a web by passing the web through infeed and outfeed pairs of rolls with a separator device located therebetween. Each roll pair includes a friction surface for engaging the slick smooth surface of the web and another roll with a silicone elastomeric or plasma-coated surface for engaging substantially without gripping the exposed adhesive side of the linerless label web. In the cutting mode, a rotary blade severs the web against a fixed blade to form the label. The infeed rolls are backed up after each cut to break the adhesive bond between the web and the fixed blade and then reverse to advance the web through the cutting position and into the outfeed rolls for a subsequent cutting operation. The outfeed rolls continue to advance the cut linerless label to a receiving station. In a bursting mode, the web is perforated and a roller breaker bar is disposed between the infeed and outfeed rolls to break the web along the perforations to form the linerless label.

Claims

1. Apparatus for detaching linerless labels from a web having a slippery surface coating on one side and an adhesive coating exposed along its opposite side and longitudinally spaced transversely extending lines of perforation along the web defining the linerless labels, comprising:

a pair of infeed rolls rotatable about parallel axes and forming a nip therebetween, with at least one roll thereof having a high friction surface for engaging the slippery coated side of the web and another roll thereof having a substantially non-stick surface for contact with the adhesive coating of the web;

a pair of outfeed rolls rotatable about axes parallel to one another and to the axes of said infeed rolls with at least one roll thereof having a substantially non-stick surface for contact with the adhesive coating and defining a nip with another roll of said pair of outfeed rolls, said pair of outfeed rolls being disposed downstream of the pair of infeed rolls in a direction of travel of the web through the nips of said pairs of infeed and outfeed rolls;

a separation device downstream of said pair of infeed rolls and upstream of said pair of outfeed rolls for separating the web into linerless labels;

a sensor for sensing a mark on the web and providing an output signal in response thereto; and

means responsive to said output signal for speeding up said pair of outfeed rolls to effect bursting of the linerless labels from the web along the line of perforations.

2. Apparatus for detaching linerless labels from a web having a slippery surface coating on one side and an adhesive coating exposed along its opposite side comprising:

a pair of infeed rolls rotatable about parallel axes and forming a nip therebetween, with at least one roll thereof having a high friction surface for engaging the slippery coated side of the web and another roll thereof having a substantially non-stick surface for contact with the adhesive coating of the web;

a pair of outfeed rolls rotatable about axes parallel to one another and to the axes of said infeed rolls with at least one roll thereof having a substantially non-stick surface for contact with the adhesive coating, and defining a nip with another roll of said pair of outfeed rolls, said pair of outfeed rolls being disposed downstream of the pair of infeed rolls in a direction of travel of the web through the nips of said pairs of infeed and outfeed rolls;

a separation device downstream of said pair of infeed rolls and upstream of said pair of outfeed rolls for separating the web into linerless labels;

a sensor for sensing a mark on the web and providing an output signal in response thereto;

means responsive to said output signal for actuating said separation device for forming the linerless labels, said separation device including a fixed cutting blade, said cutting blade being pivotal about an axis and cooperable with said fixed cutting blade to cut the web into discrete linerless labels.

3. Apparatus according to claim 2 wherein said pivotal cutting blade is rotatable in one direction and sequentially cuts linerless labels from said web upon substantial completion of each full revolution thereof, respectively.

4. Apparatus according to claim 2 wherein said pivoted cutting blade oscillates between home and cutting positions to cut the linerless labels from the web.

5. Apparatus according to claim 2 wherein said pivotal cutting blade is mounted at a helix angle relative to its pivotal axis whereby said pivotal blade and said fixed blade cooperate to cut the web progressively from one side to its opposite side.

6. Apparatus according to claim 2 wherein said infeed rolls are reversed in rotation following the cutting a linerless label from the web to back the web away from the fixed cutting blade.

7. Apparatus according to claim 6 wherein the outfeed and infeed pairs of rolls are driven by independently actuated outfeed and infeed motors, respectively, said outfeed motor being operable to rotate the outfeed pair of rolls in a direction to remove the cut linerless label from the apparatus, said infeed motor being operable to reverse the direction of rotation of the infeed rolls to back the web away from the fixed cutting blade after the web has been cut to form each linerless label.

8. Apparatus according to claim 2 wherein the outfeed and infeed rolls are driven by independently actuated outfeed and infeed motors, respectively, and means responsive to said output signal for stopping said motors enabling said separation device to form the linerless labels.