Variable air volume control system

• US 5,863,246 A
• Filed: 12/15/1997
• Issued: 01/26/1999
• Est. Priority Date: 12/15/1997
• Status: Expired due to Term

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Bujak, Walter E. Jr.
• Primary Examiner(s): WAYNER, WILLIAM E
• Application Number:
  US08/990,691
• Time in Patent Office: 407 Days
• Field of Search: 236/49.3, 454/255, 454/229, 454/238, 165/214-217, 165/212
• US Class Current: 454/255
• CPC Class Codes: F24F 11/70 Control systems characterised by their outputs; Constructional details thereof
• CPC Class Codes: F24F 2110/40 Pressure, e.g. wind pressure
• CPC Class Codes: F24F 3/0442 with volume control at a constant temperature
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A system controls the pressure at which conditioned is to be provided to one or more zones to be heated or cooled by the conditioned air. The system actively computes a setpoint for the pressure with a location in a duct system upstream of where any of the conditioned air is to be provided to the zones. The setpoint is computed as a function of the positional statuses of dampers within the duct system that regulate the flow of the conditioned air to the respective zones. The actively computed setpoint is compared with a sensed pressure in the duct system in order to determine whether the pressure in the duct system needs to be changed.

Claims

1. A process for controlling the pressure within a supply duct of a variable air volume system, said process comprising the steps of

defining a setpoint for the static pressure in a supply duct upstream of one or more outlets formed in the supply duct which provide air to branch ducts associated therewith;

computing an offset to the defined setpoint for the static pressure in the supply duct as a function of the positional status of dampers located in one or more of the branch ducts;

adjusting the defined setpoint for the static pressure in the supply duct by the computed offset so as to thereby generate a controlling static pressure setpoint;

sensing the static pressure in the supply duct at a point upstream of the outlets formed in the supply duct;

comparing the sensed static pressure in the supply duct to the controlling static pressure setpoint; and

adjusting the pressure in the supply duct depending on the comparison of the sensed static pressure to the controlling static pressure setpoint.

2. The process of claim 1 wherein said step of computing an offset to the defined setpoint for the static pressure comprises the steps of

noting which of the dampers in the branch ducts is the most open damper;

comparing the position of the most open damper with a minimum open position that is to be allowed for this damper; and

increasing the offset when the position of the most open damper is less than the minimum that is to be allowed for this damper.

3. The process of claim 2 wherein said step of computing an offset to the defined setpoint for the static pressure further comprises:

comparing the position of the most open damper with a maximum open position that is to be allowed for this damper;

decreasing the offset of the setpoint for the static pressure in the supply duct when the position of the most open damper is greater than the maximum open position that is to be allowed for this damper.

4. The process of claim 1 wherein said step of computing an offset to the defined setpoint for the static pressure in the supply duct comprises

noting the positional status of the damper in each branch duct which governs the flow of air from the supply duct to a zone which is to receive the air;

comparing the positional status of the most open of such dampers in the respective branch ducts with a minimum open damper position that is to be allowed for all similarly situated dampers in other branch ducts governing the flow of air from the supply duct to respective zones associated with such branch ducts; and

increasing the current offset when the positional status of the most open damper is less than the minimum open damper position that is to be allowed for all similarly situated dampers in the branch ducts.

5. The process of claim 4 wherein said step of computing an offset to the defined static pressure setpoint further comprises:

noting the positional status of the damper in each branch duct which governs the flow of air from the supply duct to a zone which is to receive the air;

comparing the positional status of the most open of such dampers in the respective branch ducts with a maximum open damper position that is to be allowed for all similarly situated dampers in other branch ducts governing the flow of air from the supply duct to respective zones associated with such branch ducts; and

decreasing the current offset when the position of the most open damper is less than the minimum open damper position for all similarly situated dampers in the branch ducts.

6. The process of claim 5 wherein the positional status of each damper is expressed as an amount of a particular damper position whereby each positional status will have a common basis for comparison to other positional statuses noted during said step of computing an offset to the defined static pressure setpoint.

7. The process of claim 1 further comprising the steps of:

checking whether a computed offset is within an acceptable range of offset values; and

resetting the computed offset to a minimum or maximum offset value depending on whether the computed offset is below or above the acceptable range of offset values before proceeding to said step of adjusting the defined static pressure setpoint by the computed offset.

8. The process of claim 1 wherein said step of adjusting the pressure in the supply duct depending on the comparison of the sensed static pressure to the controlling static pressure comprises the steps of:

increasing the speed of a fan in the supply duct by a predefined amount when the sensed static pressure is less than the controlling static pressure setpoint;

decreasing the speed of a fan in the supply duct by a predefined amount when the sensed static pressure is greater than the controlling static pressure; and

further comparing the static pressure in the supply duct following said steps of increasing or decreasing the speed of the fan in the supply duct.

9. A process for controlling the pressure of conditioned air within a supply duct of a variable air volume system, said process comprising the steps of:

repetitively sensing the static pressure of the conditioned air within the supply duct at a location upstream of a plurality of outlets in the supply duct which provide conditioned air to branch ducts wherein each branch duct has at least one damper associated therewith for regulating the flow of conditioned air to a zone to be heated or cooled;

repetitively computing a setpoint for the sensed static pressure of the conditioned air within the supply duct as a function of the positional statuses of the dampers in the branch; and

adjusting the static pressure in the supply duct to meeting the currently computed setpoint.

10. The process of claim 9 wherein said step of repetitively computing a setpoint for the sensed static pressure of the conditioned air within the supply duct comprises the step of:

reading the positional statuses of the damper associated with respective branch ducts at least once;

proceeding to compute a setpoint for the sensed static pressure of the conditioned air within the supply duct as a function of the read positional statuses of the dampers.

11. The process of claim 10 wherein said step of repetitively computing a setpoint for the sensed static pressure of the conditioned air within the supply duct further comprises the step of:

adjusting a predetermined setpoint when the positional statuses of the dampers associated with the respective branch ducts indicate that the previously computed setpoint needs to be changed.

12. The process of claim 11 wherein said step of repetitively computing a setpoint for the sensed static pressure of the conditioned air within the supply duct further comprises:

computing an offset to the predetermined setpoint when the positional statuses of the dampers associated with the branch ducts indicate that the previously computed setpoint needs to be changed.

13. The process of claim 12 wherein said step of computing an offset to the predetermined setpoint comprises:

increasing a previously computed offset when the positional statuses of the dampers associated with the branch ducts are all below a predetermined minimum allowable open position for each damper.

14. The process of claim 13 wherein said step of computing an offset to the predetermined setpoint comprises:

decreasing a previously computed offset when the positional statuses of the dampers associated with the branch ducts indicate that at least one damper is open more than a predetermined allowable open maximum position for each damper.

15. A control system for controlling the pressure of conditioned air within a supply duct of a variable air volume system, said control system comprising:

a sensor for repetitively sensing the static pressure of the conditioned air within the supply duct at a location upstream of a plurality of outlets in said supply duct which provides the conditioned air to respective branch ducts wherein each branch duct has at least one damper associated therewith for regulating the flow of the conditioned air to a zone to be heated or cooled; and

computer means operative to repetitively compute a setpoint for the sensed static pressure of the conditioned air within the supply duct as a function of the positional statuses of the dampers in the branch ducts whereby the sensed static pressure in the supply duct may be thereafter compared with the currently computed setpoint.

16. The control system of claim 15 wherein said computer means is operative to read the positional statuses of the dampers in the branch ducts at least once prior to each repetitive computation of a setpoint for the sensed static pressure of the conditioned air within the supply duct.

17. The control system of claim 16 wherein said computer means is operative to adjust a predetermined setpoint initially provided to said computer means as part of any computation of the setpoint for the sensed static pressure in the supply duct when the positional statuses of the dampers associated with the respective branch ducts indicate that the previously computed setpoint needs to be changed.

18. The control system of claim 17 wherein said computer means is operative to compute an offset to the predetermined setpoint initially provided to said computer means as part of the computation of the setpoint for the sensed static pressure in the supply duct when the positional statuses of the dampers associated with the respective branch ducts indicate that the previously computed setpoint needs to be changed whereby the computed offset is thereafter used to adjust the predetermined setpoint initially provided to said computer means.

19. The computer means of claim 18 wherein said computer means is operative to increase a previous computed offset when the positional statuses of the dampers in the branch ducts are all below a predefined allowable minimum open position for each damper.

20. The computer means of claim 18 wherein said computer means is operative to decrease a previous computed offset when the positional statuses of the dampers in the branch ducts indicate at least one damper is open more than a predefined maximum allowable open position for each damper.