Machine for making containers by blow-moulding plastic parisons

• US 5,863,571 A
• Filed: 09/02/1997
• Issued: 01/26/1999
• Est. Priority Date: 03/02/1995
• Status: Expired due to Term

• Current Assignee: Sidel SA (Tetra Laval Holdings BV)
• Original Assignee: Sidel SA (Tetra Laval Holdings BV)
• Inventors: Santais, Didier, Valles, Thierry
• Primary Examiner(s): DAVIS, ROBERT B
• Application Number:
  US08/894,877
• Time in Patent Office: 511 Days
• Field of Search: 425/526, 425/534, 264/533, 264/538
• US Class Current: 425/526
• CPC Class Codes: B29C 2035/0822 using IR radiation
• CPC Class Codes: B29C 2043/3472 using star wheels comprising arms
• CPC Class Codes: B29C 2949/0715 the preform having one end closed
• CPC Class Codes: B29C 49/06 Injection blow-moulding
• CPC Class Codes: B29C 49/42069 Means explicitly adapted for transporting blown article
• CPC Class Codes: B29C 49/42075 with pivoting clamps
• CPC Class Codes: B29C 49/42095 Rotating wheels or stars
• CPC Class Codes: B29C 49/42105 for discontinuous or batch transport
• CPC Class Codes: B29C 49/42122 Adapting to blow-mould cavity center-center distance
• CPC Class Codes: B29K 2067/00 Use of polyesters or derivatives thereof, as moulding material

Abstract

The invention concerns a machine for manufacture of containers (13), such as bottles, pots, and all other types of hollow bodies, by heat treating, then blow-molding, plastic preforms (1). The machine includes at least two wallet-type molds (41, 44) positioned on the periphery of a circular conveyor. Each mold incorporates at least two mold cavities. The machine includes a preform heat-treatment apparatus in which the pitch (P1) between the longitudinal axes of two successive preforms is smaller than the pitch (P2) between the longitudinal axes of two adjacent cavities belonging to the same mold, and means (5A) for modifying the pitch of the preforms between the drive mechanism and a mold. The machine is characterized by the fact that the pitch-modification means (5A) incorporate at least two adjacent movable devices (52) which are configured so as to be adjustable to the first pitch (P1) when they are positioned opposite the drive mechanism and to the second pitch (P2) when they are positioned facing the means (5B) designed to transfer the performs to the molds.

Claims

1. Machine for the manufacture of containers (13) by blow-molding preliminarily-injected preforms (1), comprising:

a device (3) for conveying and holding in position preforms along a path on which a heat-treatment station (32) is positioned, with means (31) designed to keep two successive preforms spaced apart by a first pitch (P1);

at least two molds (41, 42, 43,

     44) arranged on the periphery of a blow-molding circular conveyor (4), in which the molds are wallet molds, each comprising at least two mold cavities (48A, 48B;

49A, 49B) and in which the longitudinal axes of two adjacent cavities are spaced apart by a second pitch (P2);

means (5A) for modifying the pitch of the preforms, in order to convert them from the first pitch (P1) to the second pitch (P2);

first means (5B) for transferring at least two preforms so as to collect them on the pitch-modification means when the preforms are spaced apart by the second pitch and to feed them into a mold;

wherein the pitch-modification means (5A) comprises at least two adjacent movable devices (52), each fitted with a preform position-retention element (53) and arranged so as to be able to convert the position-retention elements to the first pitch (P1) when the position-retention elements are positioned opposite the device for conveying and holding the preforms, and to the second pitch (P2) when the position-retention elements are positioned facing the first transfer means.

2. Machine according to claim 1, wherein the first pitch (P1) between the longitudinal axes of two successive preforms in the heat-treatment apparatus is smaller than the pitch (P2) between the longitudinal axes of two adjacent cavities in a single mold.

3. Machine according to claim 2, wherein the pitch-modification means (5A) comprises a wheel (51) comprising, on the periphery thereof, a succession of preform position-retention elements (53).

4. Machine according to claim 3, wherein the position-retention elements (53) are notches, and wherein said machine comprises, on the periphery of the notches, a supplementary position-retention element (66) comprising a portion of a ring, which enables the preforms (1) to be transported by the necks (11) thereof between the notches and this supplementary element, between the moment of undonning and the moment when the performs are grasped by the first transfer means (5B) following modification of pitch.

5. Machine according to claim 4, wherein the notches (53) are evenly spaced on the periphery of the wheel (51).

6. Machine according to claim 4, wherein the notches (53) are produced in identical plates (52) which are mounted so as to rotate on the wheel, and wherein it comprises means (57, 62, 63) arranged so that, at any moment, the position of any plate in relation to the adjacent plates, and, accordingly, the position of one notch in relation to the notches on the adjacent plates, depends on the position of the wheel (51) in relation to the machine.

7. Machine according to claim 6, wherein the axes of rotation (56) of the entire set of plates are evenly spaced on the wheel (51) and delimit a circle concentric to the axis of rotation (57) of this wheel (51).

8. Machine according to claims 6, wherein each plate (52) is associated with a respective crank (57) in order to ensure the rotation thereof in relation to the wheel and, accordingly, the modification of pitch, one first end (60) of the crank associated with a plate being made integral with the axis of rotation (56) of this plate, and a second end (61) being engaged in a guide cam (62) made integral with the machine frame.

9. Machine according to claim 8, wherein the cam (62) consists of a groove, which forms a closed loop, made in the thickness of a disk (63) which is stationary in relation to the rest of the machine, the cam exhibiting variations in its radius of curvature, so that, when the wheel (51) is rotated, the second end (61) of each crank (57) follows the variations of the curvature of the cam made in the stationary disk, thus causing rotation of the associated plate in relation to the wheel (51), and, therefore, a variation of the spacing of this plate in relation to the adjoining plate and, in consequence, a modification of pitch between the notches of the plates in question.

10. Machine according to claim 1, wherein the first transfer means (5B) includes at least one first arm (70), of which a first end supports as many preform-gripping mechanisms, comprising pairs of clamps (73, 74), as there are cavities in a mold, the pitch between the centers of two successive gripping devices belonging to a single arm being identical to the pitch (P2) between the longitudinal axes of two successive cavities in a single mold.

11. Machine according to claim 1, wherein said machine comprises second transfer means (5C) designed to remove the containers (13) from the molds.

12. Machine according to claim 11, wherein the second transfer means (5C) includes at least one second arm (85, 86, 87), of which a first end supports as many container (13)-gripping devices, comprising pairs of clamps, as there are cavities in a mold, the pitch between the centers of two successive gripping devices being identical to the pitch (P2) between the longitudinal axes of two successive cavities in a single mold.

13. Machine according to claim 11, wherein the preform-gripping means (73, 74) are borne by a first base (72) mounted so as to rotate on the first end of the first arm (70), and/or the container (13)-gripping means are borne by a second base (89, 90, 91), which is mounted so as to rotate on the first end of the second arm (85, 86, 87).

14. Machine according to claim 13, wherein the second end of the first arm (70) is mounted on a third base (75) which rotates on an axis (750) parallel to that of the circular conveyor (4) holding the molds, and/or the second end of the second arm is mounted on a fourth base (88) which rotates around an axis (88) parallel to that of the circular conveyor holding the molds, and wherein said machine comprises means enabling the first arm (70) and/or the second arm (85, 86, 87) to describe movements of rotation and translation in relation to the respective rotating base thereof.

15. Machine according to claim 13, wherein the movements of rotation of the first base (72) supporting the preform (1)-gripping means and/or of the second base (89, 90, 91) supporting the container (13)-gripping means at the first end of the first and/or of the second arm are controlled by means (79, 80;

890, 900,

     910) made integral with each rotating base (75,

     88).

16. Machine according to claim 14, wherein the means enabling the first and/or second arm to perform the movements of rotation and translation in relation to the respective rotating base thereof, and/or the means enabling the base of each gripping device to perform the movements of rotation in relation to the respective arm thereof comprise cams (76, 77, 881, 882) borne by the respective rotating base, which act on supplementary devices, comprising rollers and connecting rods (80, 890, 900, 910) which are made integral with the respective arm.

17. Machine according to claim 3, wherein said machine comprises a linear heat-treatment device and an endless chain of preform holding devices (31) stretched between two wheels (99, 100), in which two successive holding devices (31) are spaced apart by a first pitch (P1), and wherein the wheel (51), which incorporates on its circumference the movable preform-retention elements (52), is positioned beneath one of said tension wheels and coaxially thereto, moves with it, and is configured so as to be used to support the preforms during a donning phase (102) thereof and/or to hold in place the preforms between an undonning phase (105) and the moment when they are gripped by the first transfer mechanism.

18. Machine according to claim 17, wherein the pitch-modification means are configured so that the movable preform-holding elements are spaced apart by the first pitch (P1), at least in the donning (102) and/or undonning (105) areas.

19. Machine according to claim 4, wherein said machine comprises a circular heat-treatment device and an endless chain of preform-holding devices (31) supported by a circular conveyor (106), in which two successive preform-holding devices are spaced apart by a first pitch (P1), and wherein the pitch-modification means (5A), which comprise the wheel (51) and its movable notch (53)-incorporating elements and the supplementary element (66) having a shape of a portion of a ring, are positioned on the circumference of the circular conveyor, so as to grasp and move in conjunction with the preforms after the undonning thereof (113), until they are grasped by the first transfer mechanism (5B).

20. Machine according to claim 19, wherein at least one wheel (114) incorporating stationary notches (115) and a supporting device (116) having a shape of a portion of a ring partially encircling said wheel (114) are interposed between the heat-treatment apparatus and the wheel (51), the preforms being kept at the first pitch (P1) on the wheel or wheels (114) incorporating stationary notches.

21. A machine for the manufacture of containers by blow-molding preliminarily-injected preforms, comprising:

a conveying device which conveys preforms along a path on which a heat-treatment station is positioned, and which includes preform holding devices to hold two successive preforms spaced apart by a first pitch (P1);

at least two molds arranged on the periphery of a blow-molding circular conveyor, in which the molds are wallet molds, each comprising at least two mold cavities and in which the longitudinal axes of two adjacent cavities are spaced apart by a second pitch (P2);

a pitch-modification mechanism which modifies the pitch of the preforms, in order to convert them from the first pitch (P1) to the second pitch (P2);

a transfer mechanism which transfers at least two preforms so as to collect them on the pitch-modification mechanism when the preforms are spaced apart by the second pitch and to feed them into a mold;

wherein the pitch-modification mechanism comprises at least two adjacent movable devices, each fitted with a preform position-retention element and arranged so as to be able to convert the position-retention elements to the first pitch (P1) when the position-retention elements are positioned opposite the conveying device, and to the second pitch (P2) when the position-retention elements are positioned facing the transfer mechanism.