Power supply apparatus for plasma arc utilizing equipment

• US 5,864,110 A
• Filed: 11/10/1997
• Issued: 01/26/1999
• Est. Priority Date: 11/22/1996
• Status: Expired due to Term

• Current Assignee: Sansha Electric Manufacturing Company Limited
• Original Assignee: Sansha Electric Manufacturing Company Limited
• Inventors: Hashimoto, Takashi, Danjo, Kenzo, Moriguchi, Haruo
• Primary Examiner(s): Paschall, Mark H.
• Application Number:
  US08/968,054
• Time in Patent Office: 442 Days
• Field of Search: 249/12.57, 249/121.54, 249/121.48, 249/121.39, 363/34-37, 363/15, 363/53, 363/79, 363/80, 363/97, 315/224, 315/244, 315/291, 315/209
• US Class Current: 219/121.57
• CPC Class Codes: B23K 10/006 Control circuits therefor circuits for plasma torches H05H1/36

Abstract

A power supply apparatus for a plasma arc utilizing equipment providing an output current nearly equal to an input current includes a first converter for converting an AC voltage to a DC voltage. The DC voltage is converted to a high frequency voltage by an inverter. The output of the inverter is converted through a second converter to a DC voltage which is applied between a torch and a workpiece. A current detector detects an output current flowing between the second converter and the workpiece. A voltage detector detects an output voltage between the torch and the workpiece. A multiplier multiplies the output current and the output voltage to provide a signal representative of an output power. A comparator compares the output power representative signal with a first preset value. A signal from the current detector is applied to an error amplifier when the output power representative signal is smaller than the first preset value, and, otherwise, the output power representative signal is applied to the error amplifier. The error amplifier controls the inverter such that the signal applied to the error amplifier can be equal to a second preset value set by a setting device.

Claims

1. Power supply apparatus comprising:

first converting means for converting an AC voltage to a DC voltage;

inverter means for converting said DC voltage to a high frequency voltage;

second converting means for converting an output voltage of said inverter means to a DC voltage for application to a load, said load comprising a torch and a workpiece, voltage and current demanded by the load varying in accordance with the distance between the torch and the workpiece;

current detecting means for detecting an output current of said second converting means and providing a detected-current representative signal;

power detecting means for detecting an output power of said second converting means and providing a detected-power representative signal;

selecting means receiving said detected-current representative signal and said detected-power representative signal for selecting said detected-current representative signal when the power supplied to said load is smaller than a first preset value, and selecting said detected-power representative signal when the power supplied to said load is larger than said first preset value; and

control means for controlling said inverter means such that the selected one of said detected-current representative signal and said detected-power representative signal can be equal to a second preset value.

2. The power supply apparatus according to claim 1 wherein said selecting means compares said detected-power representative signal with said first preset value.

3. The power supply apparatus according to claim 1 further comprising means for detecting an AC power supplied to said first converting means, said selecting means comparing an output signal of said AC power detecting means with the first preset value.

5. The power supply apparatus according to claim 1 wherein said inverter means is preceded by power factor improving means.

6. The power supply apparatus according to claim 2 wherein said inverter means is preceded by power factor improving means.

7. The power supply apparatus according to claim 3 wherein said inverter means is preceded by power factor improving means.

4. Power supply apparatus comprising:

first converting means for converting an AC voltage to a DC voltage;

inverter means for converting said DC voltage to a high frequency voltage;

second converting means for converting an output voltage of said inverter means to a DC voltage for application to a load, said load comprising a torch and a workpiece, voltage and current demanded by the load varying in accordance with the distance between the torch and the workpiece;

current detecting means for detecting an output current of said second converting means and providing a detected-current representative signal;

voltage detecting means for detecting an output voltage of said second converting means and providing a detected-voltage representative signal;

subtracting means for determining the difference between said detected-current representative signal and said detected-voltage representative signal;

selecting means receiving said detected-current representative signal and an output signal of said subtracting means for selecting said detected-current representative signal when said output signal of said subtracting means is smaller than a first preset value, and selecting the output signal of said subtracting means when it is larger than the first preset value; and

control means for controlling said inverter means such that the selected one of said detected-current representative signal and said output signal of said subtracting means can be equal to a second preset value.

8. The power supply apparatus according to claim 4 wherein said inverter means is preceded by power factor improving means.

9. Power supply apparatus comprising:

a first converter for converting an AC voltage to a DC voltage;

an inverter for converting said DC voltage to a high frequency voltage;

a second converter for converting an output voltage of said inverter to a DC voltage for application to a load, said load comprising a torch and a workpiece, voltage and current demanded by the load varying in accordance with the distance between the torch and the workpiece;

a current detector for detecting an output current of said second converter and providing a detected-current representative signal;

a power detector for detecting an output power of said second converter and providing a detected-power representative signal;

a selector receiving said detected-current representative signal and said detected-power representative signal for selecting said detected-current representative signal for selecting said detected-current representative signal when the power supplied to said load is smaller than a first preset value, and selecting said detected-power representative signal when the power supplied to said load is larger than said first preset value; and

a controller for controlling said inverter such that the selected one of said detected-current representative signal and said detected-power representative signal can be equal to a second preset value.

10. The power supply apparatus according to claim 9 wherein said selector compares said detected-power representative signal with said first preset value.

11. The power supply apparatus according to claim 9 further comprising an AC power detector for detecting an AC power supplied to said first converter, said selector comparing an output signal of said AC power detector with the first preset value.

13. The power supply apparatus according to claim 9 wherein said inverter is preceded by a power factor improving circuit.

14. The power supply apparatus according to claim 10 wherein said inverter is preceded by a power factor improving circuit.

15. The power supply apparatus according to claim 11 wherein said inverter is preceded by a power factor improving circuit.

12. Power supply apparatus comprising:

a first converter for converting an AC voltage to a DC voltage;

an inverter for converting said DC voltage to a high frequency voltage;

a second converter for converting an output voltage of said inverter to a DC voltage for application to a load, said load comprising a torch and a workpiece voltage and current demanded by the load varying in accordance with the distance between the torch and the workpiece;

a current detector for detecting an output current of said second converter and providing a detected-current representative signal;

a voltage detector for detecting an output voltage of said second converter and providing a detected-voltage representative signal;

a subtracter for determining the difference between said detected-current representative signal and said detected-voltage representative signal;

a selector receiving said detected-current representative signal and an output signal of said subtracter for selecting said detected-current representative signal when said output signal of said subtracter is smaller than a first preset value, and selecting said output signal of said subtracter when it is larger than the first preset value; and

a controller for controlling said inverter such that the selected one of said detected-current representative signal and said output signal of said subtracter can be equal to a second preset value.

16. The power supply apparatus according to claim 12 wherein said inverter is preceded by a power factor improving circuit.