Method and apparatus for optimizing performance of a pump-turbine

• US 5,864,183 A
• Filed: 08/28/1996
• Issued: 01/26/1999
• Est. Priority Date: 08/28/1996
• Status: Expired due to Fees

• Current Assignee: Voith Hydro, Inc. (Voith Familien Verwaltung GmbH)
• Original Assignee: Voith Hydro, Inc. (Voith Familien Verwaltung GmbH)
• Inventors: Fisher, Richard K. Jr., Deitz, Ronald E.
• Primary Examiner(s): Laballe, Clayton E.
• Assistant Examiner(s): ENAD, ELVIN GENARGUE
• Application Number:
  US08/705,894
• Time in Patent Office: 881 Days
• Field of Search: 290/7, 290/40 A, 290/40 B, 290/40 C, 290/43, 290/54, 290/53, 364/490, 364/550, 364/551, 364/552, 416/17, 60/364, 60/398
• US Class Current: 290/43
• CPC Class Codes: F03B 13/06 Stations or aggregates of water-storage type, e.g. comprising a turbine and a pumpturbines characterised by having means for functioning alternatively as pumps F03B3/10
• CPC Class Codes: F03B 15/06 Regulating, i.e. acting automatically
• CPC Class Codes: Y02E 10/20 Hydro energy
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids

Abstract

A technique is disclosed for optimizing performance of a pump-turbine unit while operating normally in the pumping mode by identifying gate positions resulting in optimization of certain parameters of interest. Influences of gate positions on the optimized parameters is determined and used to evaluate the combined effect of the gate position on the parameters. Weighting coefficients may be used to alter the relative importance of each parameter in the gate position ultimately selected. Gate positions are optimized for each location in a multi-dimensional virtual cam matrix as conditions defining the locations are encountered. A parameter error or evaluation routine is provided for evaluating the consistency of monitored parameter values and for identifying trends that may require reconfiguration of the virtual cam matrix or alterations in the optimization routine, such as changes in the weighting of various parameters. The technique may be used to identify gate positions for one parameter of interest, such as pumping efficiency, or a number of parameters simultaneously to improve productivity of the facility and avoid or delay maintenance costs caused by degradation influenced by gate settings.

Claims

1. A method for optimizing performance of a pump-turbine power generating unit, the unit including a pump-turbine in fluid communication between a headwater reservoir and a tailwater reservoir, a motor-generator coupled to the pump-turbine for generating electrical power as water flows through the pump-turbine from the headwater reservoir to the tailwater reservoir during a turbining mode of operation and for driving the pump-turbine to displace water from the tailwater reservoir to the headwater reservoir during a pumping mode of operation, and a plurality of movable gates for regulating flow through the pump-turbine, the method comprising the steps of:

(a) determining influences of gate positions on at least one operating parameter of interest;

(b) monitoring levels of a plurality of operating parameters during the pumping mode of operation of the pump-turbine;

(c) based on the influences determined in step (a) and on the monitored levels, selecting a desired gate position to optimize the at least one parameter of interest; and

(d) positioning the gates in the desired gate position.

2. The method of claim 1, wherein the influences determined in step (a) are determined by moving the gates to a plurality of positions during the pumping mode of operation, and monitoring levels of the at least one parameter of interest for each of the plurality of gate positions.

3. The method of claim 1, wherein influences of gate positions on a plurality of operating parameters of interest are determined in step (a), and the desired gate position is selected in step (c) to optimize a weighted combination of the plurality of parameters of interest.

4. The method of claim 1, wherein the at least one parameter of interest is pumping efficiency of the pump-turbine unit.

5. The method of claim 3, wherein the influences determined in step (a) are determined by moving the gates to a plurality of positions during the pumping mode of operation, and monitoring levels of the plurality of parameters of interest when the gates are in each of the plurality of positions, the plurality of parameters of interest including at least head across the pump-turbine, flow through the pump-turbine and power input to the motor, and deriving pumping efficiency values for each of the plurality of positions.

6. The method of claim 1, wherein data representative of the influences determined in step (a) is stored in a memory circuit for subsequent use in determining the desired gate position.

7. The method of claim 1, wherein a desired gate position value is stored in a memory circuit for subsequent positioning of the gates when subsequently monitored operating parameters of the unit correspond to the operating parameters on which the desired gate position value is based.

8. The method of claim 1, wherein steps (a) and (b) are repeated for different levels of the monitored operating parameters to determine influences of gate positions on the at least one operating parameter of interest at the different levels of the monitored operating parameters, and influence data determined for the different levels is stored in a memory circuit to form a virtual cam in which the operating parameter levels are assigned desired position values.

9. The method of claim 1, wherein the steps are repeated for different levels of the monitored operating parameters to determine different desired position values associated with the different levels, and the desired position values are stored in a memory circuit to form a virtual cam in which the operating parameter levels are assigned desired position values.

10. A method for improving performance of a pump-turbine power generating unit, the unit including a pump-turbine in fluid communication between a headwater reservoir and a tailwater reservoir, a motor-generator coupled to the pump-turbine for generating electrical power as water flows through the pump-turbine from the headwater reservoir to the tailwater reservoir during a turbining mode of operation and for driving the pump-turbine to displace water from the tailwater reservoir to the headwater reservoir during a pumping mode of operation, and a plurality of movable gates for regulating flow through the pump-turbine, the method comprising the steps of:

(a) positioning the gates in a plurality of positions during the pumping mode of operation;

(b) monitoring levels of operating parameters of the unit when the gates are in each of the positions;

(c) deriving parameter reference levels from the operating parameters;

(d) comparing the parameter reference levels and determining, based upon the comparison, a desired gate position; and

(e) storing in a memory circuit a desired position value representative of the desired gate position.

11. The method of claim 10, wherein the operating parameters include head across the pump-turbine, flow through the pump-turbine and power input to drive the motor-generator.

12. The method of claim 11, wherein in step (c) a reference pumping efficiency level is derived for each gate position, and in step (d) the desired gate position is selected that results in the highest pumping efficiency level.

13. The method of claim 11, wherein the operating parameters further include at least one operating parameter selected from the group comprising cavitation and vibration.

14. The method of claim 13, wherein the desired gate position is selected at least in part based upon minimization of cavitation.

15. The method of claim 13, wherein the desired gate position is selected at least in part based upon minimization of vibration.

16. A method for improving performance of a pump-turbine power generating unit, the unit including a pump-turbine in fluid communication between a headwater reservoir and a tailwater reservoir, a motor-generator coupled to the pump-turbine for generating electrical power as water flows through the pump-turbine from the headwater reservoir to the tailwater reservoir during a turbining mode of operation and for driving the pump-turbine to displace water from the tailwater reservoir to the headwater reservoir during a pumping mode of operation, and a plurality of movable gates for regulating flow through the pump-turbine, the method comprising the steps of:

(a) determining influences of gate positions on a plurality of parameters of interest;

(b) monitoring levels of the parameters of interest during the pumping mode of operation of the pump-turbine;

(c) based on the influences determined in step (a) and on the monitored levels of the parameters of interest, generating an index value;

(d) selecting a desired gate position to optimize the index value; and

(e) positioning the gates in the desired position.

17. The method of claim 16, wherein the influences determined in step (a) are determined by moving the gates to a plurality of positions during the pumping mode of operation;

and monitoring levels of the parameters of interest for each of the plurality of gate positions.

18. The method of claim 16, wherein the index value is derived from the monitored levels by determining parameter reference values for each parameter of interest at the desired gate position and multiplying each parameter reference value by a respective weighting coefficient.

19. The method of claim 16, wherein at least one of the parameters of interest is selected from a group consisting of pumping efficiency, cavitation and vibration.

20. A method for improving performance of a pump-turbine power generating unit, the unit including a pump-turbine in fluid communication between a headwater reservoir and a tailwater reservoir, a motor-generator coupled to the pump-turbine for generating electrical power as water flows through the pump-turbine from the headwater reservoir to the tailwater reservoir during a turbining mode of operation and for driving the pump-turbine to displace water from the tailwater reservoir to the headwater reservoir during a pumping mode of operation, and a plurality of movable gates for regulating flow through the pump-turbine, the method comprising the steps of:

(a) dividing operating ranges of each of a plurality of operating parameters for the pump-turbine into a plurality of operating range segments to define a virtual cam matrix comprising matrix locations bounded by the operating range segments, the operating parameters including head, flow rate, power input level during the pumping of operation of the pump-turbine and at least one other operating parameter;

(b) storing the virtual cam matrix in a memory circuit;

(c) identifying optimal gate setting data for at least one of the matrix locations; and

(d) storing the optimal gate setting data in the memory circuit for reference in positioning the gates when subsequent operating parameters levels are detected corresponding to the associated matrix location.

21. The method of claim 20, wherein the optimal gate setting data is representative of a desired gate setting for the matrix location.

22. The method of claim 20, wherein the optimal gate setting data includes data representative of influences of gate positions on at least one parameter of interest.

23. A method for improving performance of a pump-turbine power generating unit, the unit including a pump-turbine in fluid communication between a headwater reservoir and a tailwater reservoir, a motor-generator coupled to the pump-turbine for generating electrical power as water flows through the pump-turbine from the headwater reservoir to the tailwater reservoir during a turbining mode of operation and for driving the pump-turbine to displace water from the tailwater reservoir to the headwater reservoir during a pumping mode of operation, and a plurality of movable gates for regulating flow through the pump-turbine, the method comprising the steps of:

(a) monitoring a level of at least a first operating parameter of interest of the pump-turbine during the pumping mode of operation;

(b) storing a parameter value representative of the monitored level in a memory circuit;

(c) repeating steps (a) and (b) over a predetermined time interval to generate a collection of parameter values representative of the monitored level over the time interval;

(d) comparing the parameter values to identify a change in the monitored level;

(e) comparing the change in the monitored level with a reference level; and

(f) generating a signal indicative of a deviation from a predetermined relationship between the change and the reference level.

24. The method of claim 23, wherein optimal gate settings for the pump-turbine operating in the pumping mode are based at least in part on the level of the first operating parameter.

25. The method of claim 24, wherein the optimal gate settings are also based on at least a second operating parameter considered in weighted combination with the first operating parameter.

26. The method of claim 25, wherein the weighting between the first and second operating parameters is altered in response to the predetermined relationship between the first operating parameter and the reference level.

27. A system for improving performance of a pump-turbine power generating unit, the unit including a pump-turbine in fluid communication between a headwater reservoir and a tailwater reservoir, a motor-generator coupled to the pump-turbine for generating electrical power as water flows through the pump-turbine from the headwater reservoir to the tailwater reservoir during a turbining mode of operation and for driving the pump-turbine to displace water from the tailwater reservoir to the headwater reservoir during a pumping mode of operation, and a plurality of gates movable by at least one actuator for regulating flow through the pump-turbine, the system comprising:

at least one sensor for detecting an operating parameter of interest of the pump-turbine unit during the pumping mode of operation, and for generating parameter signals representative thereof;

a memory circuit; and

a control circuit coupled to the at least one sensor, to the memory circuit and to the at least one actuator, the control circuit being configured to identify influences of gate positions on the parameter of interest, to monitor the parameter signals, to determine, based on the parameter signals and the influences, a desired gate position, and to command movement of the at least one actuator for placing the gates in the desired gate position.

28. The system of claim 27, wherein the at least one sensor is a plurality of sensors including:

a first sensor set for detecting differential head across the pumpturbine and generating head signals representative thereof;

a second sensor set for detecting flow rate of water through the pump-turbine and generating a flow rate signal representative thereof; and

a third sensor set for detecting input power to the motor-generator during the pumping mode of operation and generating a power signal representative thereof.

29. The system of claim 27, wherein the at least one sensor is an acoustic emission sensor for detecting cavitation in the pump-turbine unit.

30. The system of claim 27, wherein the at least one sensor is a vibration sensor for detecting vibration of the gates.

31. The system of claim 27, wherein the at least one sensor is a vibration sensor for detecting vibration in bearing assemblies supporting the pump-turbine.