Energy recovery circuit for use in a converter

• US 5,864,471 A
• Filed: 03/28/1997
• Issued: 01/26/1999
• Est. Priority Date: 03/28/1997
• Status: Expired due to Fees

• Current Assignee: Emerson Network Power Energy Systems North America Incorporated (Emerson Electric Company)
• Original Assignee: Marconi Communications, Inc. (Marconi Holdings Company Limited)
• Inventors: Kammiller, Neil A., Walsh, Bruce A.
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US08/827,234
• Time in Patent Office: 669 Days
• Field of Search: 363/17, 363/16, 363/37, 363/39, 363/40, 363/41, 363/44, 363/45, 363/95, 363/97, 363/98, 363/131, 363/132
• US Class Current: 363/17
• CPC Class Codes: H02M 1/44 Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
• CPC Class Codes: H02M 3/33573 Full-bridge at primary side of an isolation transformer

Abstract

A full-bridge converter circuit which implements an energy recovery circuit. The energy recovery circuit provides clamping of an output diode reverse voltage to a primary bank voltage of an inverter and is further configured to re-circulate excess absorbed energy to the inverter circuit.

Claims

1. A converter circuit comprising:

a primary side switching circuit having a primary transformer winding;

a secondary side rectifier circuit having a secondary transformer winding magnetically coupled to the primary transformer winding for transferring energy from the primary transformer winding to the secondary transformer winding; and

an energy recovery circuit having (i) an auxiliary winding associated with the primary transformer winding and the secondary transformer winding and (ii) an energy passing section connected to the primary side switching circuit and the auxiliary winding, wherein the auxiliary winding absorbs selected amounts of energy from at least one of the primary side switching circuit and the secondary side rectifier circuit and returns the selected energy to the primary side circuit, through the energy passing section.

2. The converter circuit according to claim 1, wherein the primary side switching circuit includes switches which are formed as a field effect transistor (FET) bridge connected to the primary transformer winding, and the switches of the switching circuit are designed to have minimal drain voltage during switch turn on.

3. The converter circuit according to claim 1, wherein the energy recovery circuit includes a capacitance connected in series with the auxiliary winding.

4. The converter circuit according to claim 1, wherein the energy passing section includes a diode bridge connected between the primary side switching circuit and the auxiliary winding.

5. The converter circuit according to claim 1, wherein the energy recovery circuit includes a capacitance connected in series with the auxiliary winding and a diode bridge connected between the auxiliary winding, with the capacitance in series, and the primary side switching circuit.

6. The converter circuit according to claim 1, further including a second primary winding and a second auxiliary winding, wherein all the windings are arranged in the transformer in relationship with each other having an order of the primary transformer winding, the auxiliary winding, the secondary transformer winding, the second primary transformer winding, the second auxiliary winding and the second primary transformer winding.

7. The converter circuit according to claim 1, wherein the selected energy absorbed by the auxiliary winding includes energy stored in leakage inductance of a transformer comprised of the primary transformer winding and the secondary transformer winding.

8. The converter circuit according to claim 1, wherein the energy recovery circuit is configured in relationship to the primary side switching circuit and the secondary side rectifier circuit to limit energy above a predetermined level from passing from the primary winding to the secondary winding and to reduce leakage inductance between the auxiliary and secondary windings.

9. The converter circuit according to claim 1, wherein the primary side switching circuit includes an inductance in series with the primary transformer winding.

10. In a phase shifted pulse-width-modulated soft-switching full bridge DC/DC converter having first and second power-supply rails intercoupled by semiconductor switching devices characterized by switching losses and exchanging energy through a transformer coupled to at least one output rectifier, the transformer having a first transformer winding connected to a leg of the inverter and a secondary transformer winding connected to the at least one output rectifier and characterized by leakage inductance with the full-bridge DC/DC converter controlled by a phase-shifted pulse-width modulator, the improvement comprising:

an auxiliary winding associated with the primary transformer winding and the secondary transformer winding; and

an energy passing section connected to terminals of the auxiliary winding and to the first and second power-supply rails of the converter,

wherein the auxiliary winding is associated with the primary transformer winding and the secondary transformer winding such that the auxiliary winding absorbs energy from at least one of the primary transformer winding and the secondary transformer winding and provides at least a portion of the absorbed energy to the converter.

11. An energy recovery and clamping circuit for providing energy to an inverter and for clamping output diode reverse voltage to a primary bank voltage of the inverter, the inverter configured to pass energy through a transformer linking the inverter to an output rectifier circuit, the transformer including a primary transformer winding connected to the inverter and a secondary transformer winding connected to the output rectifier circuit, the energy recovery and clamping circuit comprising:

an auxiliary winding magnetically linked with the primary transformer winding and the secondary transformer winding of the transformer such that excessive amounts of energy from the primary transformer winding generated due to series inductance of the inverter, and trapped energy, including parasitic leakage inductance within the secondary transformer winding is absorbed by the auxiliary winding; and

an energy passing section connected to terminals of the auxiliary circuit and to the inverter circuit,

wherein at least a portion of the energy absorbed by the auxiliary circuit is provided to the inverter.

12. The circuit according to claim 11, wherein the switching section is a diode bridge.

13. The circuit according to claim 11, wherein the inverter further includes an inductance in series with the primary transformer winding.

14. The circuit according to claim 11, further including a capacitance in series with the auxiliary winding.