Safety mechanism for injection devices

• US 5,865,795 A
• Filed: 02/29/1996
• Issued: 02/02/1999
• Est. Priority Date: 02/29/1996
• Status: Expired due to Term

• Current Assignee: Eli Lilly and Company
• Original Assignee: Medi-Ject Corporation
• Inventors: Mulhauser, Paul, Schiff, David
• Primary Examiner(s): Bulz, Michael
• Assistant Examiner(s): PHAM, THUY D
• Application Number:
  US08/609,137
• Time in Patent Office: 1,069 Days
• Field of Search: 604/70, 604/72, 604/68, 604/69
• US Class Current: 604/70
• CPC Class Codes: A61M 2005/202 cocking means, e.g. to bias the main drive spring of an injector
• CPC Class Codes: A61M 2005/2073 preventing premature release, e.g. by making use of a safety lock
• CPC Class Codes: A61M 5/30 Syringes for injection by jet action, without needle, e.g. for use with replaceable ampoules or carpules

Abstract

A safety mechanism for aiding in the prevention of accidental or unintentional discharge of a needleless injection device having a power unit, a housing, a plunger disposed within the housing, a trigger assembly, and a nozzle. The safety mechanism includes a locking member which is disposed at least partially on the exterior of the housing. The locking member works in concert with the triggering assembly to the prevent movement thereof, thereby preventing activation of the power unit to eject fluids through the nozzle. The locking member also works in concert with an interlocking sleeve which prevents activation of the injector when the nozzle is removed therefrom. The safety mechanism also includes a feature for automatically returning the locking member to a locked position after activation.

Claims

1. An injection device having a safety mechanism, wherein said injection device has a housing which includes an energy generating source and a nozzle removably associated with the housing and defining a fluid chamber therein, said safety mechanism comprising:

a triggering member disposed within the housing and operatively associated with the energy generating source so that movement of the triggering member activates the energy source to expel a fluid from the fluid chamber; and

a locking member disposed on the exterior of the housing and operatively associated with the triggering member, said locking member being movable between a locked position and an unlocked position, wherein movement of the triggering member is prevented when the locking member is in the locked position, wherein movement of the triggering member is possible when the locking member is in the unlocked position and wherein the locking member can be moved to the locked or unlocked positions irrespective of whether the nozzle is associated with the housing.

2. The safety mechanism of claim 1, further comprising a biasing member for urging the locking member toward the locked position.

3. The safety mechanism of claim 1, wherein the housing and triggering member apertures are elongated and the locked and unlocked positions are configured and arranged such that longitudinal movement of the triggering member is possible when the locking member is in the unlocked position but not when the locking member is in the locked position.

4. The safety mechanism of claim 1, wherein the triggering member is a cylindrical trigger sleeve disposed within the housing.

5. The safety mechanism of claim 1, wherein the locking member extends at least partially along an exterior surface of the housing.

6. The safety mechanism of claim 1, wherein the locking member comprises a ring rotationally disposed on the exterior of the housing.

7. The safety mechanism of claim 3, wherein the elongated aperture of the triggering member is L-shaped, a first segment of said aperture extends transversely and a second segment of said aperture extends longitudinally with respect to the triggering member, wherein the locking member is in the locked position when the lug is disposed in the transverse segment of the aperture, and the locking member is in the unlocked position when the lug is disposed in the longitudinal segment of the aperture.

8. The safety mechanism of claim 2, wherein the biasing member is a helical spring for urging the locking member both longitudinally and rotationally so that the locking member is biased into the locked position when the injector is armed.

9. The safety mechanism of claim 4, wherein the trigger sleeve further comprises at least one release member operatively associated therewith, said release member being engageable to move the trigger sleeve to activate the energy generating source.

10. The safety mechanism of claim 9, wherein the release member is a pad which is disposed on the exterior of the housing and operatively connected to the trigger sleeve, said pad being longitudinally moveable to correspondingly move the trigger sleeve.

11. The safety mechanism of claim 9, wherein the release member comprises a button and a blocking member operatively associated with both the button and the trigger sleeve;

said trigger sleeve is distally biased by the energy generating source;

said blocking member blocks the distal movement of the trigger sleeve when the button is in a non-depressed state; and

depression of the button moves the blocking member transversely, thereby allowing the trigger sleeve to move distally to activate the energy source.

12. The safety mechanism of claim 11, wherein the blocking member is integrally formed with the button, and comprises a ring disposed within the interior of the housing, said ring having an opening dimensioned and configured for receiving a portion of the trigger sleeve.

13. The safety mechanism of claim 12, wherein the trigger sleeve further comprises an extension associated with the trigger sleeve at the distal end, said extension being in blocking relation with the blocking member when the release member button is in the non-depressed state, and being disengagable from the blocking member when the release member button is depressed to allow distal movement of the trigger sleeve to activate the energy source.

14. The safety mechanism of claim 1, further comprising:

a lug disposed on the locking member, wherein the housing and triggering member each have an aperture disposed thereon and said lug projects inward through the housing aperture and extends into the triggering member aperture, said lug being slideable within each of said apertures;

an interlock sleeve disposed beneath the triggering member within the housing and having an aperture disposed thereon, said interlock sleeve being rotationally operatively associated with the locking member via the lug, said lug also extending into and being slideably engaged in the interlock sleeve aperture, and

a biasing member for normally retaining the locking member in the locked position, said biasing member being attached to the triggering member in a non-rotational manner at its proximal end and attached to the interlock sleeve for rotation with the interlock sleeve at its distal end,

wherein after said energy generating source is armed and the locking member has been moved into the unlocked position the energy generating source can be fired.

15. An injection device having a safety mechanism, wherein said injection device has a housing which includes a fluid chamber at least partially disposed therein, and an energy generating source, said safety mechanism comprising:

a triggering member disposed within the housing and operatively associated with the energy generating source so that movement of the triggering member activates the energy source to expel a fluid from the fluid chamber;

a locking member disposed on the exterior of the housing and operatively associated with the triggering member, said locking member being movable between a locked position and an unlocked position; and

an interlock sleeve rotationally coupled with the locking member and having an aperture therein for receiving a lug, said interlock sleeve biased distally by a second biasing member, wherein;

movement of the triggering member is prevented when the locking member is in the locked position;

movement of the triggering member is possible when the locking member is in the unlocked position;

the housing and triggering member each have an aperture disposed thereon; and

the locking member has a protruding lug which projects inwardly through the housing aperture and extends into the triggering member aperture, said lug being moveable within each of said apertures.

16. The safety mechanism of claim 15, wherein the second biasing member is a spring;

the interlock sleeve has disposed thereon one or more raised surfaces; and

the housing, at its distal end, includes a plurality of teeth so that the second biasing member biases the raised surface(s) of the interlock sleeve into engagement with the teeth to prevent rotational movement of the interlock sleeve.

17. The safety mechanism of claim 16 further comprising a disposable nozzle which defines the fluid chamber therein, said nozzle operatively associated with the interlock sleeve such that when the nozzle is removed from the housing, the interlock sleeve is biased by the second biasing member into rotational locking engagement with the housing and when the nozzle is installed in an operative position, the nozzle moves the interlock sleeve proximally out of engagement with the housing.

18. The safety mechanism of claim 17, wherein the second biasing member is a helical spring for biasing the interlock sleeve longitudinally into locking relationship, said spring being compressed when the nozzle is installed so that the raised surface(s) on the interlock sleeve is moved out of locking engagement with the teeth disposed on the housing.

19. The safety mechanism of claim 17 which further comprises an arming device including a tube and a cap which is removably and circumferentially disposed about the housing of the injector, wherein said tube is configured and dimensioned for receiving a distal end of the housing, and said cap is configured and dimensioned for receiving a proximal end of the energy generating source, wherein when the nozzle is removed from the injector after the energy generating source has been fired, the tube is attached to the housing and the cap is rotated to arm the energy generating source.

20. The safety mechanism of claim 19, wherein the tube further comprises an inwardly protruding portion located at the distal end of the tube for engaging the distal end of the housing, said inwardly protruding portion being configured and dimensioned for receiving the distal end of the housing after the nozzle has been removed therefrom, wherein as said inwardly protruding portion is attached to said housing, a proximal end of said inwardly protruding portion displaces the interlock sleeve proximally out of locking engagement with the housing.

21. The safety mechanism of claim 17, wherein said proximal end of the inwardly protruding portion has disposed thereon a plurality of ramps and steps;

and a distal end of the interlock sleeve has disposed thereon a plurality of ramps and steps configured and dimensioned for coupling with said proximal end of the inwardly protruding portion, wherein when the tube engages the distal end of the housing, the ramps interact to push the interlock sleeve out of locking engagement with the housing and, after the injector has been armed by rotating the cap, as the tube is removed from the distal end of the housing, the steps couple to rotate the interlock sleeve to position the locking member in the locked position.