Battery tester having sections of different resistivity

• US 5,867,028 A
• Filed: 07/25/1997
• Issued: 02/02/1999
• Est. Priority Date: 07/25/1997
• Status: Expired due to Term

• Current Assignee: Energizer Brands, LLC (Energizer Holdings, Inc.)
• Original Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Inventors: Bailey, John C.
• Primary Examiner(s): Do, Diep N.
• Application Number:
  US08/900,278
• Time in Patent Office: 557 Days
• Field of Search: 324/435, 324/96, 324/104, 320/48, 320/DIG. 18, 340/636, 345/87, 345/88, 345/89, 345/104, 359/265, 359/269, 359/270, 359/273, 429/90, 429/93
• US Class Current: 324/435
• CPC Class Codes: G01R 31/385 Arrangements for measuring battery or accumulator variables for monitoring G01R31/382
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: H01M 50/117 Inorganic material
• CPC Class Codes: H01M 50/119 Metals
• CPC Class Codes: H01M 50/121 Organic material
• CPC Class Codes: H01M 50/124 having a layered structure
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 320/18 Indicator or display

Abstract

The battery tester of the present invention includes a heating element for generating heat in response to current supplied from a battery, and an indicator provided in proximity to the heating element for providing a visual indication of the remaining capacity of the battery in response to the heat generated by the heating element. The heating element has a display portion and first and second connecting portions on either side of the display portion that are selectively coupled to opposite terminals of the battery. The connecting portions of the heating elements have a lower resistivity than the display portion thereby reducing the heat generated at the switch contacts that are pressed by the user to activate the tester.

Claims

1. A battery tester comprising:

a heating element for generating heat in response to current supplied from a battery, said heating element having a central portion and first and second connecting end portions on opposite ends of said central portion that are adapted to be coupled to opposite terminals of the battery; and

an indicator overlapping said central portion of said heating element, said indicator having a visual property that changes in response to the heat generated by said heating element,

wherein said connecting end portions of said heating element have a lower resistivity than said central portion.

2. The battery tester as defined in claim 1, wherein said connecting end portions are made with a different material than said central portion.

3. The battery tester as defined in claim 1, wherein at least one of said connecting end portions of said heating element includes a switch pad for selectively contacting one of the battery terminals.

4. The battery tester as defined in claim 1, wherein said heating element and said indicator are configured for inclusion in a battery label.

5. The battery tester as defined in claim 1, wherein at least a portion of said heating element is made of silver.

6. The battery tester as defined in claim 1, wherein said central portion of said heating element is formed of a material selected from the group consisting of carbon, nickel, silver-plated copper or combinations thereof.

7. The battery tester as defined in claim 6, wherein said connecting end portions are made of silver.

8. The battery tester as defined in claim 1, wherein said central portion and said connecting end portions of said heating element are made of the same material and said central portion has a property different from that of the connecting end portions so as to provide said central portion with a higher resistivity.

9. The battery tester as defined in claim 8, wherein the different property of said central portion is that the thickness of the material is less than that of said connecting end portions.

10. The battery tester as defined in claim 8, wherein the different property of said central portion is that a binder fraction in the material is higher for said portion than said connecting end portions.

11. The battery tester as defined in claim 8, wherein the material used to form said central and connecting end portions of said heating element is silver.

12. The battery tester as defined in claim 1, wherein said indicator is made of a thermochromic material that changes color in response to heat generated by said heating element.

13. A battery label comprising:

a label substrate;

a conductive element provided on said label substrate and having connecting end segments adapted to be coupled to opposite terminals of a battery and a central segment connected between said connecting end segments, said central segment having a higher resistivity than said connecting end segments, such that said central segment exhibits a greater change in temperature in response to changes in discharge level of the battery; and

an indicator provided on said central segment of said conductive element and having a visual property that changes in response to changes in temperature of said conductive element.

14. The battery label as defined in claim 13, wherein said connecting end segments are made with a different material than said central segment.

15. The battery label as defined in claim 13, wherein at least a portion of said conductive element is made of silver.

16. The battery label as defined in claim 13, wherein said central segment of said conductive element is formed of a material selected from the group consisting of carbon, nickel, silver-plated copper or combinations thereof.

17. The battery label as defined in claim 16, wherein said connecting end segments are made of silver.

18. The battery label as defined in claim 13, wherein said central segment and said connecting end segments of said conductive element are made of the same material and said central segment has a property different from that of the connecting end segments so as to provide said central segment with a higher resistivity.

19. The battery label as defined in claim 18, wherein the different property of said central segment is that the thickness of the material is less than that of said connecting end segments.

20. The battery label as defined in claim 18, wherein the different property of said central segment is that a binder fraction in the material is higher for said central segment than said connecting end segments.

21. The battery label as defined in claim 18, wherein the material used to form said central and connecting end segments of said conductive element is silver.

22. A battery comprising:

an electrochemical cell having a positive terminal and a negative terminal;

a label substrate adhered to an outer peripheral surface of said electrochemical cell;

a conductive element provided on said label substrate and coupled to said terminals of said electrochemical cell, said conductive element changes temperature in response to changes in discharge level of said electrochemical cell and has a central segment and a switching segment for selectively coupling an end of said central segment to one of said terminals of said electrochemical cell, said central segment having a resistivity that is higher than that of said switching segment; and

an indicator provided on said central segment of said conductive element and having a visual property that changes in response to changes in temperature of said conductive element.

23. The battery as defined in claim 22, wherein said electrochemical cell is a primary cell.

24. The battery as defined in claim 22, wherein said electrochemical cell is a secondary cell.

25. The battery as defined in claim 22, wherein said switching segment is made with a different material than said central segment.

26. The battery as defined in claim 22, wherein said central segment and said switching segment of said conductive element are made of the same material and said central segment has a property different from that of said switching segment so as to provide said central segment with a higher resistivity.

27. An on-label battery tester comprising:

a heating element having first and second ends adapted to be coupled to opposite terminals of a battery, at least one of the ends is formed as a switch pad, said heating element generates heat in response to current supplied from the battery; and

a thermochromic indicator layer overlapping a central portion of said heating element, said thermochromic indicator layer changes color in response to the heat generated by said heating element,

wherein said heating element includes said central portion and end portions made of the same material and said end portions being positioned on opposite ends of said central portion, said central portion having a property different from that of said end portions so as to provide said central portion with a higher resistivity than said end portions.

28. The battery tester as defined in claim 27, wherein said heating element is formed of a material selected from the group consisting of silver, carbon, nickel, silver-plated copper or combinations thereof.