Switch with magnetically-coupled armature

• US 5,867,082 A
• Filed: 09/05/1997
• Issued: 02/02/1999
• Est. Priority Date: 06/02/1995
• Status: Expired due to Term

• Current Assignee: Memtron Technologies Co. (Transdigm Group Incorporated)
• Original Assignee: Duraswitch Incorporated
• Inventors: Van Zeeland, Anthony J.
• Primary Examiner(s): DONOVAN, LINCOLN D
• Application Number:
  US08/924,334
• Time in Patent Office: 515 Days
• Field of Search: 335/205-207, 200/11 R, 200/12, 200/13, 200/14, 200/512, 200/519, 200/521, 200/525, 200/527
• US Class Current: 335/205
• CPC Class Codes: G01D 5/06 acting through a wall or enclosure, e.g. by bellows, by magnetic coupling
• CPC Class Codes: G01D 5/165 by relative movement of a point of contact or actuation and a resistive track
• CPC Class Codes: H01H 1/16 by rolling; by wrapping; Roller or ball contacts
• CPC Class Codes: H01H 2003/506 making use of permanent magnets
• CPC Class Codes: H01H 2215/042 Permanent magnets
• CPC Class Codes: H01H 2219/004 Magnet
• CPC Class Codes: H01H 25/00 Switches with compound movement of handle or other operating part
• CPC Class Codes: H01H 25/065 using separate operating parts, e.g. a push button surrounded by a rotating knob
• CPC Class Codes: H01H 36/00 Switches actuated by change of magnetic field or of electric field, e.g. by change of relative position of magnet and switch, by shielding
• CPC Class Codes: H01H 5/02 Energy stored by the attraction or repulsion of magnetic parts
• CPC Class Codes: H01H 9/04 Dustproof, splashproof, drip-proof, waterproof, or flameproof casings

Abstract

A switch has a carrier sheet with electrodes formed on an internal side thereof to form switch contacts. An armature is held in slidable contact with the internal side of the carrier and the electrodes by a magnet disposed on the external surface of the carrier. The magnet is carried in a knob mounted on the external side of the membrane carrier for rotary, linear or complex motion. When a user manipulates the knob the magnet drags the armature either into or out of shorting relation with the electrodes. A magnetic detent gear can be incorporated to provide tactile feedback. A pushbutton version of the switch can be made with a pivotable armature normally held spaced from electrodes on the substrate by a magnet. A membrane and spacer may be added to protect and seal the electrodes and armature.

Claims

1. An electrical switch, comprising:

a carrier having first and second surfaces;

a set of electrodes disposed on one of said carrier surfaces and defining at least one pair of spaced switch contacts;

an actuator for selectively opening or closing the switch contacts, the actuator comprising an electrically conductive armature disposed on said one of the carrier surfaces, and a coupler movably mounted on the other of the carrier surfaces, the coupler being a permanent magnet and the armature being made of magnetic material such that the armature is normally held in engagement with said one surface of the carrier by the magnetic attraction between the coupler and armature, movement of the coupler causing corresponding movement of the armature into and out of shorting relation with the switch contacts; and

a detent plate adjacent the coupler, the detent plate being made of magnetic material and having a plurality of spaced ribs spanning the path of movement of the coupler, the magnetic attraction between the coupler and ribs providing a tactile sensation that defines a switch position.

2. The switch of claim 1 wherein the detent plate is generally circular and the ribs are arranged radially thereon.

3. An electrical switch, comprising:

a flexible member having first and second surfaces;

a first set of electrodes disposed on one of said flexible member surfaces and defining at least one first pair of spaced switch contacts;

an actuator for selectively opening or closing the switch contacts, the actuator comprising an electrically conductive armature disposed on said one of the flexible member surfaces, and a coupler movably mounted on the other of the flexible member surfaces, the coupler being a permanent magnet and the armature being made of magnetic material such that the armature is normally held in engagement with said one surface of the flexible member by the magnetic attraction between the coupler and armature, movement of the coupler causing corresponding movement of the armature into and out of shorting relation with the switch contacts;

a spacer adjacent said one surface of the flexible member with an opening defined in the spacer;

a substrate adjacent said spacer;

a second set of electrodes disposed on one of either the flexible member or the substrate and defining at least one second pair of spaced switch contacts; and

a shorting pad disposed on the other of either the flexible member or the substrate in facing relation with the second set of electrodes such that deflection of the flexible member causes contact between the second set of electrodes and the shorting pad, thereby closing the switch defined by said electrodes.

4. The switch of claim 3 wherein the flexible member comprises a carrier layer.

5. The switch of claim 3 wherein the flexible member comprises a carrier layer and a membrane lying directly adjacent one another with the second electrodes or shorting pad formed on the membrane.

6. The switch of claim 3 wherein the actuator further comprises a knob, the knob being movably mounted on the other of the flexible member surfaces and having a coupler therein which moves with the knob, and a pushbutton extending through the knob into contact with the flexible member.

7. An electrical switch, comprising:

a carrier having first and second surfaces;

a set of electrodes disposed on one of said carrier surfaces and defining at least one pair of spaced switch contacts;

an actuator for selectively opening or closing the switch contacts, the actuator comprising an electrically conductive armature disposed on said one of the carrier surfaces, and a coupler movably mounted on the other of the carrier surfaces, the coupler being a permanent magnet and the armature being made of magnetic material such that the armature is normally held in engagement with said one surface of the carrier by the magnetic attraction between the coupler and armature, movement of the coupler causing corresponding movement of the armature into and out of shorting relation with the switch contacts; and

a dome member connected to the carrier defining a chamber in which the armature resides.

8. The switch of claim 7 further comprising a bracket attached to the carrier and the dome member is affixed to the bracket.

9. The switch of claim 8 wherein the bracket further comprises hooks engageable with the dome member.

10. The switch of claim 7 further comprising an armature retainer rotatable with the armature in the chamber.

11. An electrical switch, comprising:

a carrier having first and second surfaces;

a set of electrodes disposed on one of said carrier surfaces and defining at least one pair of spaced switch contacts;

an actuator for selectively opening or closing the switch contacts, the actuator comprising an electrically conductive armature disposed on said one of the carrier surfaces, and a coupler movably mounted on the other of the carrier surfaces, the coupler being a permanent magnet and the armature being made of magnetic material such that the armature is normally held in engagement with said one surface of the carrier by the magnetic attraction between the coupler and armature, movement of the coupler causing corresponding movement of the armature into and out of shorting relation with the switch contacts; and

an armature retainer engageable with the armature and movable therewith.

12. The switch of claim 11 wherein the armature retainer comprising a generally flat disk having openings therein for receiving the armature.

13. An electrical switch, comprising:

a carrier block having first and second surfaces and a groove formed in the first surface;

a set of spaced electrodes disposed in said groove;

an actuator comprising an electrically conductive armature disposed in said groove, and a coupler movably mounted on the second carrier block surface, the coupler being a permanent magnet and the armature being made of magnetic material such that the armature is normally held in engagement with said groove by the magnetic attraction between the coupler and armature, movement of the coupler causing corresponding movement of the armature with respect to the electrodes.

14. The switch of claim 13 wherein the groove is generally V-shaped.

15. A potentiometer, comprising:

a carrier having first and second surfaces;

a set of electrodes disposed on one of said carrier surfaces and defining at least one resistive element and an associated common contact spaced from the resistive element; and

an actuator for selectively operating the potentiometer, the actuator comprising an electrically conductive armature disposed on said one of the carrier surfaces, normally in contact with both the common contact and resistive element, and a coupler movably mounted on the other of the carrier surfaces, the coupler being a permanent magnet and the armature being made of magnetic material such that the armature is normally held in engagement with said one surface of the carrier by the magnetic attraction between the coupler and armature, movement of the coupler causing corresponding movement of the armature along the resistive element and in engagement with the common contact.

16. The structure of claim 15 wherein the actuator further comprises a knob mounted for movement adjacent the other of said carrier surfaces, the coupler being connected to the knob for movement therewith adjacent said other surface of the carrier.