Printing system

• US 5,867,393 A
• Filed: 09/24/1997
• Issued: 02/02/1999
• Est. Priority Date: 12/13/1994
• Status: Expired due to Fees

• Current Assignee: Delphax Technologies Inc.
• Original Assignee: Check Technology Corporation
• Inventors: McDonough, Thomas J., Richardson, Michael M., Peterson, Jay R., Weiss, Eugene G.
• Primary Examiner(s): Gordon, Paul P.
• Application Number:
  US08/937,099
• Time in Patent Office: 496 Days
• Field of Search: 364/478.01, 364/478.07, 364/478.11, 364/478.12, 364/478.16, 271/226, 271/227, 271/3.15
• US Class Current: 700/223
• CPC Class Codes: B41J 13/0027 in the printing section of automatic paper handling systems
• CPC Class Codes: B65H 1/18 controlled by height of pile
• CPC Class Codes: B65H 2220/01 indicating an entity as a function of which control, adjustment or change is performed, i.e. input
• CPC Class Codes: B65H 2220/02 indicating an entity which is controlled, adjusted or changed by a control process, i.e. output
• CPC Class Codes: B65H 2220/03 indicating an entity which is measured, estimated, evaluated, calculated or determined but which does not constitute an entity which is adjusted or changed by the control process per se
• CPC Class Codes: B65H 2220/11 indicating that the input or output entities exclusively relate to machine elements
• CPC Class Codes: B65H 2511/15 Height, e.g. of stack
• CPC Class Codes: B65H 2511/20 Location in space
• CPC Class Codes: B65H 2511/24 Irregularities, e.g. in orientation or skewness
• CPC Class Codes: B65H 2511/40 Identification
• CPC Class Codes: B65H 2511/514 Particular portion of element
• CPC Class Codes: B65H 2511/515 Absence
• CPC Class Codes: B65H 2511/52 Defective operating conditions
• CPC Class Codes: B65H 2511/524 Multiple articles, e.g. double feed
• CPC Class Codes: B65H 2513/10 Speed
• CPC Class Codes: B65H 2513/51 Sequence of process
• CPC Class Codes: B65H 2515/20 Volume; Volume flow
• CPC Class Codes: B65H 2551/20 Display means; Information output means
• CPC Class Codes: B65H 2553/51 Encoders, e.g. linear
• CPC Class Codes: B65H 2701/1912 Banknotes, bills and cheques or the like
• CPC Class Codes: B65H 29/62 : diverting faulty articles from the main streams control devices detecting faulty articles B65H43/04
• CPC Class Codes: B65H 3/44 : Simultaneously, alternately, or selectively separating articles from two or more piles
• CPC Class Codes: B65H 31/34 : Apparatus for squaring-up piled articles
• CPC Class Codes: B65H 39/042 : the piles being disposed in superposed carriers
• CPC Class Codes: B65H 7/00 : Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles
• CPC Class Codes: B65H 9/00 : Registering, e.g. orientating, articles; Devices therefor
• CPC Class Codes: B65H 9/106 : using rotary driven elements as part acting on the article B65H9/105 takes precedence; registering laterally while article is forwarded in principal direction B65H9/16
• CPC Class Codes: G03G 2215/00548 : Jam, error detection, e.g. double feeding
• CPC Class Codes: G03G 2215/00552 : Purge of recording medium at jam
• CPC Class Codes: G06K 15/16 : Means for paper feeding or form feeding

Abstract

The document handling apparatus provides support structure and a plurality of retainers supported by the support structure. Each retainer includes a tray that is configured to hold a stack of sheets. A feed assembly is supported by the support structure and is substantially vertical and has a mid-section. The feed assembly defines an output port configured to output the sheets. The output port is approximate the mid-section so that the average distance from the retainers to the output port is substantially minimized. The apparatus further includes a plurality of pick mechanisms. Each pick mechanism is configured and arranged to pick sheets from one of the retainers and feed the pick sheet into the feed assembly. The apparatus can include an adjustable edge guide pivotally supported by the support structure. The adjustable edge guide is arranged and configured to control the side edge of the stack. The apparatus further includes a recirculating mechanism for picking sheets from the retainers and for sensing the level of a top sheet in the stack. An elevator raises or lowers the tray, thereby adjusting the level of the top sheet in the stack.

Claims

1. A document handling apparatus for feeding sheets into a printing system, the document handling apparatus comprising:

a support structure;

a retainer supported by the support structure, the retainer being configured to retain a stack of sheets having a side edge and a top;

a feed assembly having an output port, the feed assembly being arranged and configured to transport sheets from the retainer to the output port;

an adjustable edge guide pivotally supported by the support structure, the adjustable edge guide being arranged and configured to control the side edge of the stack and including a telescoping member having first and second ends and a flange arrangement, the first end being pivotally connected to the support structure and the flange arrangement being configured to control the side edge of the stack.

2. The document handling apparatus of claim 1 wherein the adjustable edge guide includes a telescoping member having first and second ends, the first end being pivotally connected to the support structure, further wherein the adjustable edge guide includes a flange arrangement, the flange arrangement being configured to control the side edge of the stack.

3. The document handling apparatus of claim 1 wherein the flange arrangement includes first and second opposing flanges pivotally connected to the second end of the telescoping member, the first flange being movable between upper and lower positions wherein the first flange is configured to rest on the top of the stack when in the upper position and is configured to rest against the side edge of the stack when in the lower position.

4. An adjustable edge guide for controlling the side edge of a stack of sheets being retained in a collator, the adjustable edge guide comprising:

a telescoping member having first and second ends, the first end being configured to be pivotally connected to the collator; and

a flange arrangement pivotally connected to the second end of the telescoping member and configured to control the side edge of the stack.

5. The adjustable edge guide of claim 4 wherein the telescoping member further comprises:

a swivel joint for connecting the adjustable edge guide to the collator, the swivel joint permitting the telescoping member to pivot up and down and from side to side; and

a locking pin connected to the swivel joint, the locking pin having first and second positions, the locking pin permitting the telescoping member to freely pivot from side to side when in the first position and preventing the telescoping member from pivoting from side to side when in the second position.

6. The adjustable edge guide of claim 4 wherein the flange arrangement includes first and second opposing flanges, the first flange being pivotable between upper and lower positions wherein the first flange is configured to rest on the top of the stack when in the upper position and is configured to rest against the side edge of the stack when in the lower position.

7. The adjustable edge guide of claim 5 wherein the flange arrangement includes a pivoting member to which the flange arrangement is connected, the pivoting member being connected to the second end of the telescoping member, the pivoting member permitting the flange arrangement to pivot horizontally.

8. A document handling apparatus for feeding sheets into a printing system, the document handling apparatus comprising:

a support structure;

a retainer supported by the support structure, the retainer being configured to retain a stack of sheets, the stack of sheets having a top sheet;

a feed assembly having an output port, the feed assembly being arranged and configured to transport sheets from the retainer to the output port; and

a pick mechanism arranged and configured to pick the top sheet from the stack and feed the top sheet into the feed assembly, the pick mechanism including;

feed rollers configured to receive the top sheet and feed the top sheet into the feed assembly;

a manifold in fluid communication with a vacuum source wherein an attractive vacuum force is created proximate the manifold; and

a recirculating mechanism for recirculating the manifold between a first position proximate the top sheet and a second position proximate the feed rollers, wherein the attractive vacuum force holds the top sheet against the manifold and is moved from the stack into the feed rollers.

9. The document handling apparatus of claim 8 wherein the pick assembly further comprises:

a motor for driving the recirculating mechanism, the motor having a home position wherein the manifold is in the second position when the motor is in the home position;

a sensor arranged and configured to generate a signal if the motor is in the home position; and

a controller linked to the sensor and configured to generate an error signal if the sensor does not generate the signal within a predetermined amount of time.

10. The document handling apparatus of claim 8 further comprising:

a probe having a first position and a second position, wherein the probe is proximate the top sheet of the stack when in the first position and is elevated above the top sheet when in the second position, the probe being linked to the recirculating mechanism;

a sensor arranged and configured to detect the probe and generate a first signal if the probe is below a predetermined level when in the first position; and

a controller linked to the sensor and configured to generate a second signal in response to the sensor generating the first signal.

11. The document handling apparatus of claim 10 wherein the manifold and the probe are linked to the recirculating mechanism so that the manifold is in the second position when the probe is in the first position and the manifold is in the first position when the probe is in the second position.

12. The document handling apparatus of claim 10 wherein the retainer includes a tray configured to hold the stack of sheets, the document handling apparatus further comprising an elevator assembly linked to the controller, the elevator assembly being arranged and configured to raise and lower the tray, wherein the elevator assembly raises the tray until the top sheet is above a predetermined level in response to the controller generating the second signal.

13. A document handling apparatus for feeding sheets into a printing system, the document handling apparatus comprising:

a support structure;

a tray supported by the support structure, the tray being configured to hold a stack of sheets, the stack of sheets having a top sheet;

a feed assembly having an output port, the feed assembly being arranged and configured to transport the top sheet from the stack of sheets to the output port;

a sensing assembly supported by the support structure, the sensing assembly being arranged and configured to generate a signal if the top sheet is below a predetermined level;

an elevator assembly arranged and configured to raise and lower the tray; and

a controller linked to the sensing assembly and the elevator assembly, the controller being configured to respond to the signal by raising the retainer until the top sheet is above the predetermined level.

14. The document handling apparatus of claim 13 further comprising:

a probe supported by the support structure, the probe having a first position and a second position wherein the probe is proximate the top sheet of the stack when in the first position and is elevated above the top sheet when in the second position;

a sensor arranged and configured to detect the probe and generate a signal if the probe falls below a predetermined level when in the first position; and

a controller linked to the sensor and configured to control the elevator in response to the sensor generating the signal thereby raising the tray until the top sheet is above the predetermined level.

15. The document handling apparatus of claim 13 wherein the elevator assembly further comprises:

an upwardly-directed rail being supported by the support structure, the rail having first and second edges; and

first, second, third, and fourth rollers being rotatably connected to the platform, the first and second rollers engaging the second edge of the rail.

16. The document handling apparatus of claim 13 wherein the elevator assembly comprises:

a reel rotatably supported by the support structure;

a motor arranged to rotate the reel; and

a belt extending connected between the take-up reel to the tray, wherein the reel takes up the belt when it rotates in one direction thereby raising the tray and the reel lets out the belt when it rotates in an opposite direction thereby lowering the tray.

17. The document handling apparatus of claim 16 further comprising an encoder connected to the motor and linked to the controller, the encoder being configured to generate pulses in response to the motor turning, the controller being further configured to receive the pulses and determine the level of the tray in response to the pulses.

18. The document handling apparatus of claim 16 further comprising a brake assembly connected to the motor wherein the brake assembly and the motor are configured to be connected to a power supply, the brake assembly being configured to prevent the tray from raising or lowering if the brake assembly and motor fail to receive power from the power supply.

19. The document handling apparatus of claim 18 wherein the brake assembly includes a brake and a gear train, the gear train connecting the brake to the motor through at least a 90 to 1 gear ratio.

20. A document handling arrangement for collating sheets and feeding the sheets into a printing system, the document handling apparatus comprising:

a plurality of retainers supported by the support structure, each retainer being configured to hold a stack of sheets;

a feed assembly arranged upwardly-directed and having a mid-section, the feed assembly defines an output port configured to output the sheets, the output port being proximate the mid-section;

an intermediate conveyor having first and second ends, the first end configured to receive sheets from an additional document handling arrangement and the second end configured to feed sheets to the output port;

a plurality of pick mechanisms, each pick mechanism configured and arranged to pick sheets from one of the retainers and feed the picked sheet into the feed assembly; and

a motor connected to the feed assembly, the motor being arranged to move the feed mechanism;

an encoder connected to the motor, the encoder being arranged and configured to generate pulses, each pulse representing a predetermined distance that the feed assembly has moved; and

a controller configured to receive the pulses from the encoder and determine the location of sheets picked from one of the retainers and fed into the feed assembly.

21. The document handling arrangement of claim 20 wherein the feed assembly forms a path and the plurality of retainers includes a top retainer and a bottom retainer, the length of the path between the top retainer and the output port being approximately equal to the length of the path between the bottom retainer and the output port.

22. The document handling arrangement of claim 20 further comprising a controller, the controller being configured for connection to a local area network (LAN), the LAN having a transmission path dedicated to transmitting the pulses from the encoder.

23. A document handling arrangement for feeding sheets into a printing system, the document handling apparatus comprising:

a retainer configured to retain a stack of sheets, the stack having a leading edge and a top sheet;

a feed assembly having an output port, the feed assembly being arranged and configured to transport the top sheet from the retainer to the output port;

a manifold configured to receive air flow from an air supply and to direct the air flow against the leading edge of the stack thereby levitating a portion of the top sheet;

a flange arranged to project over the stack and limit levitation of the top sheet; and

the stack having first and second side edges and the manifold having first and second ends, the document handling apparatus further comprising first and second tubular members, the first end of the manifold and defining a first aperture positioned to direct air flow from the manifold against the first side edge of the stack and the second tubular member being in fluid communication with the second end of the manifold and defining a second aperture positioned to direct air flow from the manifold against the second side edge of the stack.

24. The document handling arrangement of claim 23 further comprising a microprocessor-based control circuit, the control circuity being configured to control air flow through the manifold.

25. A document handling apparatus for collating sheets and feeding the sheets into a printing system, the document handling apparatus comprising:

a plurality of retainers, each retainer being configured to hold a supply of sheets;

a plurality of pick mechanisms, each pick mechanism configured and arranged to pick sheets from one of the retainers;

a conveyor arrangement configured to receive sheets picked by the pick mechanism;

a motor arrangement configured to drive the conveyor arrangement, the motor arrangement including an encoder configured to generate pulses, wherein each pulse represents a predetermined rotation of the motor and each predetermined rotation of the motor corresponds to a predetermined movement of the conveyor arrangement; and

a controller in electrical communication with the encoder, the controller being configured to determine the position of a sheet by counting the number of encoder pulses that are generated after the sheet is picked and, being arranged for linking to a network.

26. A document handling arrangement for collating sheets and feeding the sheets into a printing system, the document handling arrangement comprising:

a feed assembly; and

a plurality of retainers, each retainer being configured to hold a supply of sheets, each retainer having a pick mechanism configured and arranged to pick sheets from the supply of sheets and feed the picked sheet to the feed assembly, each retainer further having a controller configured to control the pick mechanism and configured and arranged to connect to a network.

27. The document handling arrangement of claim 26 wherein the network is a daisy-chain local area network.

28. The document handling apparatus of claim 26 further comprising a central controller operably connected to the network, the central controller configured to generate a predetermined sequence for picking sheets from the plurality of retainers and command the retainer controllers to pick sheets in the predetermined sequence.

29. A document handling apparatus for handling a stack of sheets being retained in a collator, comprising:

an adjustable edge guide for controlling the side edge of the stack of sheets being retained in the collator;

a telescoping member having first and second ends, the first end being configured to be movable coupled to the collator; and

a flange arrangement movably coupled to the second end of the telescoping member and configured to engage the side edge of the stack.