Pneumatic retractable syringe

• US 5,868,713 A
• Filed: 04/03/1997
• Issued: 02/09/1999
• Est. Priority Date: 04/03/1997
• Status: Expired due to Term

• Current Assignee: L.O.M Laboratories Inc
• Original Assignee: L.O.M Laboratories Inc
• Inventors: Klippenstein, John
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/832,104
• Time in Patent Office: 677 Days
• Field of Search: 604/195, 604/198, 604/192, 604/187, 604/51, 604/70, 604/218, 604/232, 604/263, 604/110, 128/919
• US Class Current: 604/195
• CPC Class Codes: A61M 2005/3226 with means obstructing or blocking the needle mounting opening
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing
• CPC Class Codes: Y10S 128/919 Syringe, means to protect user

Abstract

A pneumatic retractable syringe in which the needle is retracted into the barrel of the syringe following use by compressed gas that is released from a gas reservoir when the gas reservoir is ruptured by applying force to the plunger after injection is completed.

Claims

1. A pneumatic safety syringe for reducing the risk of accidental needle stabbing after use, the pneumatic safety syringe comprising

(a) a barrel having an inner surface, an upstream opening and a downstream needle aperture;

(b) a plunger mating with said barrel for axial movement within said barrel, said plunger having

(i) an upstream end, said upstream end of said plunger projecting from said upstream opening of said barrel, and

(ii) a plunger seal at a downstream end of said plunger within said barrel, said plunger seal slidingly engaging said inner surface of said barrel so as to impede leakage of fluid past said plunger seal;

(c) a needle header mounted in said barrel downstream of said plunger seal, said needle header being situated within said barrel before injecting a medicament using the syringe, such that said medicament is containable within said barrel downstream of said plunger seal and upstream of said needle header;

(d) a needle having

(i) an upstream intake for receiving the medicament into said needle, said upstream intake of said needle being attached to said needle header; and

,

(ii) a downstream tip for releasing the medicament into a patient, said downstream tip of said needle projecting out of said downstream needle aperture of said barrel before use of the syringe,

(e) a releasable holding means within said barrel, said releasable holding means releasably engaging said needle header and said barrel

(i) in order to resist axial sliding of said needle header within said barrel,

(ii) such that said needle header and said upstream intake of said needle are situated within said barrel so that said downstream tip of said needle projects out of said downstream needle aperture of said barrel, and

(iii)such that said releasable holding means is released when a downstream post-injection force is exerted on said plunger and said plunger seal contacts said needle header, thereby overcoming said releasable holding means, permitting said needle header to slide axially within said barrel, and forcing said needle header downstream; and

,

(f) a gas reservoir within said barrel downstream of said needle header, said gas reservoir

(i) being ruptured by said needle header when said needle header is forced in a downstream direction after said releasable holding means is released, and

(ii) releasing a non-toxic compressed gas when ruptured, said non-toxic compressed gas being released and contained within said barrel in order to provide an upstream biassing pressure within said barrel upstream of said gas reservoir, said upstream biassing pressure biassing said needle header to slide upstream;

wherein

(g) when an injection force is applied to said plunger, said plunger seal imparts a downstream biassing pressure to said medicament contained in said barrel between said plunger seal and said needle header, said downstream biassing pressure of said medicament being sufficient to force said medicament through said upstream intake and injected into a patient via said downstream tip by said plunger, and, said releasable holding means resisting said downstream biassing pressure exerted on said needle header by said medicament as said medicament is forced through said upstream intake;

(h) after substantially all of the medicament is forced into said needle, said plunger seal seals said needle intake and said downstream post-injection force exerted by said plunger overcomes said releasable holding means, thereby releasing said needle header to slide downstream; and

(i) when said needle header ruptures said gas reservoir, said upstream biassing pressure of said non-toxic compressed gas biases said needle header to slide upstream within said barrel, thereby effecting withdrawal of said needle within said barrel.

2. A pneumatic safety syringe as defined in claim 1 further comprising a plunger lock for blocking downstream movement of said plunger after retraction of said needle, wherein during retraction of said needle, said compressed gas forces said plunger seal past said plunger lock such that said plunger seal is upstream of said plunger lock, and after retraction said plunger lock impedes said plunger seal from subsequently sliding downstream of said plunger lock, thereby impeding re-extension of said needle through said downstream needle aperture.

3. A pneumatic safety syringe as defined in claim 2 wherein said plunger lock has a shallow downstream side and a steep upstream side such that when said gas reservoir is ruptured, said plunger seal is forced over said shallow downstream side by said biassing pressure of said compressed gas, and when said plunger seal is upstream of said plunger lock, said steep upstream side of said plunger lock blocks subsequent downstream sliding of said plunger.

4. A pneumatic safety syringe as defined in claim 2, further comprising a spike pointing downstream on said plunger seal, whereby after said releasable holding means has been released by said plunger, and said needle header is being forced axially downstream by said plunger, said spike penetrates said gas reservoir, thereby rupturing said gas reservoir and releasing said compressed gas.

5. A pneumatic safety syringe as defined in claim 4 wherein said gas reservoir comprises a release valve aligned with said spike, such that said spike penetrates said release valve when said needle header is forced axially downstream by said plunger, thereby rupturing said gas reservoir and releasing said compressed gas.

6. A pneumatic safety syringe as defined in claim 5 further comprising a flotation gasket mounted for axial sliding within said barrel and situated downstream of said needle header within said barrel, said flotation gasket being symmetrically configured about the central axis of said barrel so as to evenly force said needle header upstream, thereby reducing the risk of said needle header becoming stuck and unable to slide within said barrel before said needle is fully retracted, wherein said spike can project through said flotation gasket to rupture said gas reservoir when said downstream post-injection force is applied to said plunger.

7. A pneumatic safety syringe as defined in claim 6 wherein said release valve is situated such that said biassing pressure exerted by said compressed gas within said barrel is symmetrical about the central axis of said barrel, thereby reducing the risk that said needle header will become stuck and unable to slide within said barrel.

8. A pneumatic safety syringe as defined in claim 6 wherein said releasable holding means comprises an o-ring gasket, said inner surface of said barrel having an outer concave recess and said needle header having a circular edge with an inner concave recess, said inner concave recess and said outer concave recess being aligned to define a generally ring-shaped hollow before use of the syringe, said o-ring being located in said generally ring-shaped hollow and impeding axial sliding of said needle header within said barrel by resisting dis-alignment of said inner concave recess and said outer concave recess.

9. A pneumatic safety syringe as defined in claim 8 further comprising a needle membrane for impeding leakage of said compressed gas through said downstream needle aperture.

10. A pneumatic safety syringe as defined in claim 9 wherein said downstream needle aperture comprises a self-sealing means for impeding said needle from being re-extended through said downstream needle aperture after said needle has been retracted into said barrel.

11. A pneumatic safety syringe as defined in claim 10 wherein said self-sealing means comprises a sealing membrane, said sealing membrane being tapered at an angle where said sealing membrane contacts said needle at said downstream needle aperture, such that said sealing membrane permits said needle to be retracted into said barrel, and, when said needle is retracted past said sealing membrane, said sealing membrane collapses to cover said downstream needle aperture.

12. A pneumatic safety syringe as defined in claim 1 wherein after all of said medicament is forced into said needle, said plunger seals said needle intake by covering said needle intake.