Auxiliary reference electrode and potential referencing technique for endoscopic electrosurgical instruments

• US 5,868,742 A
• Filed: 10/18/1995
• Issued: 02/09/1999
• Est. Priority Date: 10/18/1995
• Status: Expired due to Term

• Current Assignee: Conmed Corporation (Jefferies Financial Group, Inc.)
• Original Assignee: Conmed Corporation (Jefferies Financial Group, Inc.)
• Inventors: Manes, Michael R., Gentelia, John
• Primary Examiner(s): Shay, David M.
• Application Number:
  US08/544,735
• Time in Patent Office: 1,210 Days
• Field of Search: 606/32-35, 606/41
• US Class Current: 606/46
• CPC Class Codes: A61B 18/16 Indifferent or passive electrodes for grounding

Abstract

Non-insulated surgical instruments are referenced to the electrical potential of a patient during minimally invasive electrosurgery to prevent unintentional patient burns, should the surgical instruments become accidentally energized during the electrosurgical procedure. An auxiliary safety electrode separate from the primary return electrode is attached to the patient at a location separate from the attachment point of the primary return electrode. Each non-insulated surgical instrument is preferably attached to the auxiliary electrode by a separate electrical conductor. The electrical conductor transfers to the auxiliary electrode any electrical energy which is accidentally applied to the instrument during the course of the electrosurgical procedure. The size of the auxiliary electrode is sufficient to safely disperse the electrical charge without burning the patient. When used with conductive cannulas, the electrical conductor is attached between the metal cannula and the auxiliary electrode to dissipate any electrical energy unintentionally transferred to the metal cannula. The auxiliary electrode does not interfere with the operation of a split return electrode or any contact quality monitoring system which monitors the integrity of the contact between the primary return electrode and the patient.

Claims

1. A system for connecting a plurality of non-insulated, minimally invasive surgical instruments to an auxiliary electrode attached to a patient at a first location during minimally invasive electrosurgery during which high frequency energy is normally transferred from an electrosurgical generator to an active electrode extending into a patient cavity and applied at a surgical site within the patient cavity, said high frequency energy returning to the electrosurgical generator through a primary return electrode attached to the patient at a second location separated from the first location of the auxiliary electrode, said system comprising:

a plurality of instrument connectors, each instrument connector having a conductive surface adapted to be releasably connected to one of the plurality of non-insulated surgical instruments at a location outside the patient cavity;

a plurality of instrument leads, each instrument lead attached at a first end to the conductive surface of one of the instrument connectors; and

a junction block by which to electrically connect opposite ends of the plurality of the instrument leads to the auxiliary electrode to electrically reference each said non-insulated surgical instrument to the electrical potential of the patient through the auxiliary electrode; and

wherein each instrument connector further comprises;

a rounded end portion defining a channel for insertion of one of the non-insulated surgical instruments; and

a tapered end portion attached to the rounded end portion, said tapered end portion attached to the first end of one of the instrument leads.

2. A system as defined in claim 1, further comprising:

a plastic cannula adapted to be inserted through a patient wall to provide a guide for insertion of the non-insulated surgical instrument into the patient cavity and to electrically insulate the patient wall from the non-insulated surgical instrument during the minimally invasive electrosurgery.

3. A system as defined in claim 1, wherein:

the rounded end portion of the instrument connector includes a plurality of cuts which define a plurality of flaps;

said flaps resiliently deflect against the surgical instrument to form the channel and establish an electrical contact with the surgical instrument.

4. A system as defined in claim 1, wherein the instrument connector further comprises a spring-biased metal clip having jaws biased to releasably grip the non-insulated surgical instrument.

5. A system as defined in claim 1, wherein the instrument connector further comprises a piece of conductive tape adapted to connect to the non-insulated surgical instrument.

6. A system as defined in claim 1, wherein the junction block further comprises:

a plurality of receptacles adapted to receive the opposite ends of the instrument leads attached to the instrument connectors;

an insulated electrical cable having first and second ends, said first end of the insulated electrical cable electrically connected to each of the receptacles; and

an electrode connector connected to the second end of the insulated electrical cable, said electrode connector adapted to electrically connect the second end of the insulated electrical cable to the auxiliary electrode.

7. A system as defined in claim 6, wherein the junction block is manufactured as a disposable item for disposal following the minimally invasive electrosurgery;

said system further comprising;

a sterile pouch enclosing the junction block prior to the minimally invasive electrosurgery.

8. A system as defined in claim 1, further comprising:

a sterile pouch enclosing the plurality of the disposable instrument connectors and attached instrument leads prior to the minimally invasive electrosurgery.

9. A system as defined in claim 1, wherein the conductive surface further comprises:

a layer of aluminum deposited upon a top surface of both the rounded end portion and the tapered end portion of the instrument connector.

10. A system as defined in claim 9, wherein:

the rounded end portion of the instrument connector includes a plurality of cuts which define a plurality of flaps;

a top surface of the flaps contains the deposited layer of aluminum;

the flaps are forced open by a distal end of the surgical instrument to define the channel for insertion of the instrument through the rounded end portion of the instrument connector; and

a portion of the top surface of the flaps remains in contact with the surgical instrument when the distal end of the instrument is inserted through the channel from the top surface of the rounded end portion of the instrument connector.

11. A system as defined in claim 9, wherein the first end of the instrument lead is attached to the layer of aluminum deposited on the top surface of the tapered end portion of the instrument connector.

12. A system for use in preventing patient burns from a non-insulated and unintentionally charged minimally invasive surgical instrument used during minimally invasive electrosurgery during which high frequency energy is normally transferred from an electrosurgical generator to an active electrode extending into a patient cavity and applied at a surgical site within the patient cavity, said high frequency energy returning to the electrosurgical generator through a primary return electrode attached to the patient at a first location, and said electrosurgical generator including a contact quality monitor to monitor the contact between the patient and the primary return electrode, said system comprising:

an auxiliary electrode separate from the primary return electrode, said auxiliary electrode adapted to be attached to the patient at a second location separated from the first location of the primary return electrode to create an electrical reference to the patient separate from and independent of the primary return electrode;

an instrument connector having a conductive surface adapted to be releasably attached to the non-insulated surgical instrument at a location outside the patient cavity during the minimally invasive electrosurgery;

an instrument lead attached between the auxiliary electrode and the instrument connector to reference the non-insulated surgical instrument to the electrical potential of the patient through the auxiliary electrode; and

said auxiliary electrode having a sufficient size to conduct any burn-producing current from the non-insulated surgical instrument into the patient to prevent burns from the non-insulated surgical instrument while simultaneously preventing the burn-producing current from interfering with operation of the contact quality monitor.

13. A system as defined in claim 12, wherein:

the instrument connector is adapted to rotate freely about the non-insulated surgical instrument while maintaining contact between the conductive surface and the non-insulated surgical instrument.

14. A system for use in preventing patient burns from a non-insulated and unintentionally charged minimally invasive surgical instrument used during minimally invasive electrosurgery during which high frequency energy is normally transferred from an electrosurgical generator to an active electrode extending into a patient cavity and applied at a surgical site within the patient cavity, said high frequency energy returning to the electrosurgical generator through a primary return electrode attached to the patient at a first location, said system comprising:

an auxiliary electrode separate from the primary return electrode, said auxiliary electrode adapted to be attached to the patient at a second location separated from the first location of the primary return electrode to create an electrical reference to the patient separate from and independent of the primary return electrode;

an instrument connector having a conductive surface adapted to be releasably attached to the non-insulated surgical instrument at a location outside the patient cavity during the minimally invasive electrosurgery;

an instrument lead attached between the auxiliary electrode and the instrument connector to reference the non-insulated surgical instrument to the electrical potential of the patient through the auxiliary electrode; and

said auxiliary electrode having a sufficient size to conduct any burn-producing current from the non-insulated surgical instrument into the patient to prevent burns from the non-insulated surgical instrument while simultaneously preventing the burn-producing current from interfering with any electrical monitoring occurring at the primary return electrode.

15. A system as defined in claim 14, further comprising:

a plastic cannula adapted to be inserted through a patient wall to provide a guide for insertion of the non-insulated surgical instrument into the patient cavity and to electrically insulate the patient wall from the non-insulated surgical instrument.

16. A system as defined in claim 14, further comprising:

a metal cannula adapted to be inserted through a patient wall to provide a guide for insertion of the active electrode into the patient cavity; and

an instrument connector and instrument lead releasably attached to the metal cannula to electrically connect the metal cannula to the auxiliary electrode.

17. A system as defined in claim 14, further comprising:

an instrument lead connector fixed to one end of the instrument lead opposite the attached instrument connector; and

a junction block electrically coupled to the auxiliary electrode, said junction block adapted to receive a plurality of instrument lead connectors to electrically connect a plurality of instrument connectors to the auxiliary electrode.

18. A system as defined in claim 14, wherein the instrument connector further comprises a spring-biased metal clip having jaws biased to releasably grip the non-insulated surgical instrument.

19. A system as defined in claim 14, wherein the instrument connector further comprises a piece of conductive tape.

20. A system as defined in claim 14, further comprising:

a supplemental insulation sleeve adapted to fit over a distal end of the active electrode to prevent current leakage through defects within the active electrode.

21. A system as defined in claim 14, wherein the electrosurgical generator includes a contact quality monitor, and the primary return electrode has two patient contacts between which a signal is conducted through the patient by the contact quality monitor to determine the quality of the contact between the patient and the primary return electrode, and wherein:

the separation of the auxiliary return electrode from the primary return electrode prevents the burn-producing current from interfering with the signal conducted between the two patient contacts of the primary return electrode during operation of the contact quality monitor.

22. A system as defined in claim 14, wherein:

the instrument connector is adapted to rotate freely about the non-insulated surgical instrument while maintaining contact between the conductive surface and the non-insulated surgical instrument.

23. A system as defined in claim 14 further comprising:

a plurality of instrument connectors and attached instrument leads to connect a plurality of non-insulated surgical instruments inserted within the patient cavity to the auxiliary electrode.

24. A system as defined in claim 23, further comprising:

a plastic cannula adapted to be inserted through a patient wall to provide a guide for insertion of each non-insulated surgical instrument into the patient cavity and to electrically insulate the patient wall from each non-insulated surgical instrument.

25. A system as defined in claim 24, further comprising:

a plastic cannula adapted to be inserted through the patient wall of the patient to provide a guide for insertion of the active electrode into the patient cavity and to electrically insulate the patient wall from the active electrode.

26. A system as defined in claim 14, wherein the instrument connector further comprises:

a rounded end portion defining a channel for insertion of the non-insulated surgical instrument; and

a tapered end portion attached to the rounded end portion, said tapered end portion attached to an end of the instrument lead.

27. A system as defined in claim 26, wherein:

the rounded end portion of the instrument connector includes a plurality of cuts which define a plurality of flaps;

said flaps resiliently deflect against the instrument to form the channel and establish an electrical contact with the instrument.

28. A system as defined in claim 26 wherein the electrically conductive surface further comprises:

a layer of aluminum deposited upon a top surface of both the rounded end portion and the tapered end portion of the instrument connector.

29. A system as defined in claim 28, wherein:

the rounded end portion of the instrument connector includes a plurality of cuts which define a plurality of flaps;

a top surface of the flaps contains the deposited layer of aluminum;

the flaps are forced open by the distal end of the non-insulated surgical instrument to define the channel for insertion of the instrument through the rounded end portion of the instrument connector; and

a portion of the top surface of the flaps remains in contact with the non-insulated surgical instrument when the distal end of the instrument is inserted through the channel from the top surface of the rounded end portion of the instrument connector.

30. A system as defined in claim 29, wherein an end of the instrument lead is attached to the layer of aluminum deposited on the top surface of the tapered end portion of the instrument connector.