Aqueous coating compositions and coated metal surfaces

• US 5,868,820 A
• Filed: 09/19/1997
• Issued: 02/09/1999
• Est. Priority Date: 09/28/1995
• Status: Expired due to Term

• Current Assignee: PPG Industries Incorporated (Nouryon BV)
• Original Assignee: PPG Industries Incorporated (Nouryon BV)
• Inventors: Claffey, William J.
• Primary Examiner(s): GREEN, ANTHONY J
• Application Number:
  US08/933,785
• Time in Patent Office: 508 Days
• Field of Search: 148/259, 148/260, 106/14.12, 106/14.41, 106/14.42, 106/14.43, 106/14.44
• US Class Current: 106/14.44
• CPC Class Codes: B05D 7/16 using synthetic lacquers or varnishes
• CPC Class Codes: C23C 22/10 containing oxidants
• CPC Class Codes: C23C 22/36 containing also phosphates
• CPC Class Codes: C23C 2222/20 Use of solutions containing silanes

Abstract

Aqueous coating compositions are described which comprise

(A) at least one cyclic hydroxy compound selected from the group consisting of cyclic polyhydroxy compounds and substituted phenols;

(B) phosphate ions;

(C) at least one oxidizer-accelerator; and

(D) water.

The coating compositions also may contain fluoride ions and/or iron. A method of improving the corrosion resistance of iron, steel, and zinc-coated surfaces also is described, and the method comprises contacting the surfaces with an aqueous acidic coating composition as described above. The coated metal surfaces may be subsequently provided with an organic or inorganic top-coat or seal-coat resulting in improved corrosion resistance, adhesion and detergent resistance properties.

Claims

1. An aqueous metal surface treatment composition comprising:

(A) at least one polyhydroxy functional cyclic compound selected from the group consisting of polyhydroxy phenolic compounds and heterocyclic nitrogen-containing compounds having polyhydroxy functionality;

(B) phosphate ions;

(C) at least one oxidizer-accelerator; and

(D) water.

2. The aqueous metal surface treatment composition according to claim 1, further comprising alkali metal ions.

3. The aqueous metal surface treatment composition according to claim 1, further comprising fluoride ions.

4. The aqueous metal surface treatment composition according to claim 1, further comprising ions selected from the group consisting of ferrous ions and ferric ions.

5. The aqueous metal surface treatment composition according to claim 1, wherein the aqueous metal surface treatment has a pH ranging from about 3.5to 5.0.

6. The aqueous metal surface treatment composition according to claim 1, wherein the polyhydroxy functional cyclic compound is a polyhydroxy phenolic compound selected from the group consisting of catechol, methylene-bridged poly(alkylphenols), coumaryl alcohol, coniferyl alcohol, hydroxyalkyl celluloses, lignin, tannic acid and sinapyl alcohol.

7. The aqueous metal surface treatment composition according to claim 1, wherein the polyhydroxy functional cyclic compound is at least one tannin material.

8. The aqueous metal surface treatment composition according to claim 7, wherein the tannin material is selected from the group consisting of vegetable tannin, hydrolyzable tannin, condensable tannin, tannic acid and mixtures thereof.

9. The aqueous metal surface treatment composition according to claim 1, wherein the oxidizer-accelerator is selected from the group consisting of alkali metal chlorate, alkali metal bromate, alkali metal perchlorate, alkali metal chlorite, alkali metal nitrate, alkali metal nitrite, alkali metal perborate, ammonium chlorate, ammonium bromate, ammonium perchlorate, ammonium chlorite, ammonium nitrate, ammonium nitrite, ammonium perborate and mixtures thereof.

10. The aqueous metal surface treatment composition according to claim 1, wherein the oxidizer-accelerator is selected from the group consisting of halo-substituted benzene sulfonic acid, alkali metal salt of halo-substituted benzene sulfonic acid, ammonium salt of halo-substituted benzene sulfonic acid, nitro-substituted benzene sulfonic acid, alkali metal salt of nitro-substituted benzene sulfonic acid and ammonium salt of nitro-substituted benzene sulfonic acid.

11. The aqueous metal surface treatment composition according to claim 1, wherein the oxidizer-accelerator comprises a mixture of an alkali metal salt of meta-nitrobenzene sulfonic acid and at least one alkali metal salt selected from the group consisting of alkali metal chlorate and alkali metal nitrate.

12. The aqueous metal surface treatment composition according to claim 1, wherein the polyhydroxy functional cyclic compound comprises about 0.01% to about 1.5% by weight of the aqueous metal surface treatment.

13. An aqueous metal surface treatment composition comprising:

(A) about 0.01% to about 1.5% by weight of a polyhydroxy functional cyclic compound selected from the group consisting of catechol, methylene-bridged poly(alkylphenols), coumaryl alcohol, coniferyl alcohol, hydroxyalkyl celluloses, lignin, tannin material and sinapyl alcohol;

(B) about 0.01% to about 3% by weight of phosphate ions;

(C) about 0.01% to about 3% by weight of at least one oxidizer-accelerator which is selected from the group consisting of alkali metal chlorates, alkali metal bromates, alkali metal perchlorates, alkali metal chlorites, alkali metal nitrates, alkali metal nitrites, alkali metal perborates and alkali metal salts of meta-nitro benzene sulfonic acid; and

(D) water.

14. The aqueous metal surface treatment composition according to claim 13, further comprising about 0.01% to about 1% by weight of fluoride ions.

15. The aqueous metal surface treatment composition according to claim 13, wherein the polyhydroxy functional cyclic compound is lignin.

16. The aqueous metal surface treatment composition according to claim 13, wherein the polyhydroxy functional cyclic compound is a tannin material which is tannic acid.

17. The aqueous metal surface treatment composition according to claim 13, wherein the oxidizer-accelerator comprises a mixture of an alkali metal salt of meta-nitrobenzene sulfonic acid and an alkali metal salt selected from the group consisting of alkali metal chlorate and alkali metal nitrate.

18. The aqueous metal surface treatment composition according to claim 13, further comprising ions selected from the group consisting of ferrous ions and ferric ions.

19. The aqueous metal surface treatment composition according to claim 13, wherein the aqueous metal surface treatment has a pH ranging from about 3.5 to 5.0.

20. The aqueous metal surface treatment composition according to claim 13, wherein the oxidizer-accelerator comprises a mixture of an alkali metal salt of meta-nitrobenzene sulfonic acid and at least one alkali metal salt selected from the group consisting of sodium chlorate and sodium nitrate.

21. The aqueous metal surface treatment composition according to claim 13, wherein the oxidizer-accelerator is selected from the group consisting of sodium molybdate, ammonium molybdate and a combination thereof.