High efficiency electronic ballast

• US 5,869,937 A
• Filed: 12/17/1997
• Issued: 02/09/1999
• Est. Priority Date: 12/17/1997
• Status: Expired due to Term

• Current Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Original Assignee: Motorola, Inc. (Motorola Solutions, Inc.)
• Inventors: Konopka, John G.
• Primary Examiner(s): Wong, Don
• Assistant Examiner(s): Philogene, Haissa
• Application Number:
  US08/992,417
• Time in Patent Office: 419 Days
• Field of Search: 315/209 R, 315/247, 315/244, 315/224, 315/307, 315/225, 315/127, 315/209 T, 315/209 CD, 315/DIG. 5, 315/DIG. 7, 315/291
• US Class Current: 315/291
• CPC Class Codes: H02M 7/48 using discharge tubes with control electrode or semiconductor devices with control electrode
• CPC Class Codes: H05B 41/2824 using control circuits for the switching element H05B41/2822 takes precedence

Abstract

An electronic ballast (100) for powering at least one gas discharge lamp (10) comprises an inverter (300), an output circuit (400), and a switching circuit (500). Output circuit (400) includes a resonant inductor (440) and a resonant capacitor (460). Switching circuit (500) is coupled between the resonant capacitor (460) and an AC ground node such as circuit ground node (60), and is operable to effectively disconnect the resonant capacitor (460) after the lamp (10) ignites, thereby eliminating circulating current and significantly enhancing ballast energy efficiency. Switching circuit preferably comprises an electronic switch (600) and a pulse circuit (700), and optionally includes a diode matrix for use in ballasts for powering two or more lamps. In one embodiment, pulse circuit (800) monitors for lamp replacement and provides automatic ignition of a replaced lamp.

Claims

1. An electronic ballast for powering at least one gas discharge lamp, comprising:

an inverter operable to provide a substantially square-wave output voltage, comprising;

first and second input terminals adapted to receive a source of substantially direct current (DC) voltage, wherein the second input terminal is coupled to a circuit ground node; and

an inverter output terminal;

an output circuit, comprising;

a first output wire coupleable to a first end of a first gas discharge lamp;

a return output wire coupleable to a second end of the first gas discharge lamp;

a first resonant inductor coupled between the inverter output terminal and the first output wire;

a first resonant capacitor coupled between the first output wire and a first node; and

a DC blocking capacitor coupled between the return output wire and the circuit ground node; and

a switching circuit coupled between the first node and an AC ground node, and operable to provide;

(i) an ignition mode wherein AC current is allowed to flow through the resonant capacitor for a predetermined ignition period in order to supply a high voltage for igniting the gas discharge lamp; and

(ii) a steady-state operating mode wherein AC current is substantially prevented from flowing through the resonant capacitor after completion of the ignition period.

2. The electronic ballast of claim 1, wherein the switching circuit comprises:

an electronic switch coupled between the first node and the circuit ground node; and

a pulse circuit coupled between the inverter and the electronic switch and operable to provide a signal for rendering the electronic switch conductive during the ignition period and substantially non-conductive after completion of the ignition period.

3. The electronic ballast of claim 2, wherein the switching circuit further comprises a clamping diode having an anode coupled to the first node and a cathode coupled to the first input terminal of the inverter.

4. The electronic ballast of claim 2, wherein the electronic switch comprises an N-channel field-effect transistor (FET) having a drain lead coupled to the first node, a source lead coupled to the circuit ground node, and a gate lead coupled to the pulse circuit.

5. The electronic ballast of claim 4, further comprising an AC-to-DC converter, including:

a pair of input connections adapted to receive a source of alternating current;

a pair of output connections coupled to the input terminals of the inverter;

a rectifier circuit coupled to the input connections; and

a boost converter coupled between the rectifier circuit and the output connections, the boost converter including a boost driver circuit and a bootstrap circuit for supplying operating power to the boost control circuit.

6. The electronic ballast of claim 5, wherein the inverter further comprises:

a first inverter switch coupled between the first input terminal and the inverter output terminal;

a second inverter switch coupled between the inverter output terminal and the circuit ground node; and

an inverter driver circuit coupled to, and operable to provide complementary commutation of, the first and second inverter switches, the inverter driver circuit having a DC supply input coupled to the bootstrap circuit of the boost converter.

7. The electronic ballast of claim 6, wherein the pulse circuit comprises a one-shot timer circuit coupled between the DC supply input of the inverter driver circuit and the gate lead of the FET, the one-shot timer circuit being operable, in response to initiation of inverter operation, to provide a momentary voltage pulse for turning the FET on for a limited period of time.

8. The electronic ballast of claim 1, wherein:

the output circuit further comprises;

a second output wire coupleable to a first end of a second discharge lamp, wherein the return output wire is further coupleable to a second end of the second gas discharge lamp;

a second resonant inductor coupled between the inverter output terminal and the second output wire; and

a second resonant capacitor coupled between the second output wire and a second node; and

the switching circuit comprises;

a first diode having an anode coupled to the circuit ground node and a cathode coupled to the first node;

a second diode having an anode coupled to the first node and a cathode coupled to a central node;

a third diode having an anode coupled to the circuit ground node and a cathode coupled to the second node;

a fourth diode having an anode coupled to the second node and a cathode coupled to the central node;

an electronic switch coupled between the central node and the circuit ground node; and

a pulse circuit coupled to the electronic switch and operable to provide a signal for rendering the electronic switch conductive during the ignition period and substantially non-conductive after completion of the ignition period.

9. The electronic ballast of claim 8, wherein:

the output circuit further comprises;

a third output wire coupleable to a first end of a third gas discharge lamp, wherein the return output wire is further coupleable to a second end of the third gas discharge lamp;

a third resonant inductor coupled between the inverter output terminal and the third output wire; and

a third resonant capacitor coupled between the third output wire and a third node; and

the switching circuit further comprises;

a fifth diode having an anode coupled to the circuit ground node and a cathode coupled to the third node; and

a sixth diode having an anode coupled to the third node and a cathode coupled to the central node.

10. The electronic ballast of claim 9, wherein:

the output circuit further comprises;

a fourth output wire coupleable to a first end of a fourth gas discharge lamp, wherein the return output wire is further coupleable to a second end of the fourth gas discharge lamp;

a fourth resonant inductor coupled between the inverter output terminal and the fourth output wire; and

a fourth resonant capacitor coupled between the fourth output wire and a fourth node; and

the switching circuit further comprises;

a seventh diode having an anode coupled to the circuit ground node and a cathode coupled to the fourth node; and

an eighth diode having an anode coupled to the fourth node and a cathode coupled to the central node.

11. An electronic ballast for powering at least one gas discharge lamp, comprising:

an inverter operable to provide a substantially square-wave output voltage, comprising;

first and second input terminals adapted to receive a source of substantially direct current (DC) voltage, wherein the second input terminal is coupled to a circuit ground node; and

an inverter output terminal;

an output circuit, comprising;

a set of output wires comprising a first output wire, a second output wire, and a return output wire, wherein the first output wire is coupleable to the second output wire through a first filament of a first gas discharge lamp, and the return output wire is coupleable to a second filament of the first gas discharge lamp;

a first resonant inductor coupled between the inverter output terminal and the first output wire;

a first resonant capacitor coupled between the first output wire and a first node; and

a DC blocking capacitor coupled between the return output wire and the circuit ground node; and

a switching circuit coupled to the second output wire, the first node, and an AC ground node, and operable to provide;

(i) an ignition mode wherein AC current is allowed to flow through the resonant capacitor for a predetermined ignition period in order to supply a high voltage for igniting the gas discharge lamp;

(ii) a steady-state operating mode wherein, in order to efficiently supply operating power to the gas discharge lamp, AC current is substantially prevented from flowing through the resonant capacitor; and

(iii) a relamping mode wherein, in response to replacement of the lamp, AC current is allowed to flow through the resonant capacitor for a predetermined relamping period in order to supply a high voltage for igniting the replaced lamp.

12. The electronic ballast of claim 11, wherein the switching circuit comprises:

an electronic switch coupled between the first node and the circuit ground node;

a pulse circuit coupled to the inverter, the second output wire, and the electronic switch, the pulse circuit being operable to provide a signal for rendering the electronic switch conductive during the ignition and relamping periods and substantially non-conductive during the steady-state operating mode.

13. The electronic ballast of claim 12, wherein the switching circuit further comprises a clamping diode having an anode coupled to the first node and a cathode coupled to the first input terminal of the inverter.

14. The electronic ballast of claim 12, wherein the electronic switch comprises an N-channel field-effect transistor (FET) having a drain lead coupled to the first node, a source lead coupled to the circuit ground node, and a gate lead coupled to the pulse circuit.

15. The electronic ballast of claim 14, further comprising an AC-to-DC converter including:

a pair of input connections adapted to receive a source of alternating current;

a pair of output connections coupled to the input terminals of the inverter;

a rectifier circuit coupled to the input connections; and

a boost converter coupled between the rectifier circuit and the output connections, the boost converter including a boost driver circuit and a bootstrap circuit for supplying operating power to the boost control circuit.

16. The electronic ballast of claim 15, wherein the inverter further comprises:

a first inverter switch coupled between the first input terminal and the inverter output terminal;

a second inverter switch coupled between the inverter output terminal and the circuit ground node; and

an inverter driver circuit coupled to, and operable to provide complementary commutation of, the first and second inverter switches, the inverter driver circuit having a DC supply input coupled to the bootstrap circuit of the boost converter.

17. The electronic ballast of claim 16, wherein the pulse circuit comprises:

a first sensing resistor coupled between the second output wire and a fifth node;

a blocking diode having an anode coupled to the fifth node and a cathode coupled to a sixth node;

a first capacitor coupled between the sixth node and the circuit ground node;

a first resistor coupled between the sixth node and the circuit ground node;

a first transistor switch having an emitter lead, a collector lead, and a base lead, wherein the emitter lead is coupled to the circuit ground node;

a second capacitor coupled between the sixth node and the base lead of the first transistor switch;

a discharge diode having an anode coupled to the circuit ground node and a cathode coupled to the base lead of the first transistor;

a second resistor coupled between the base lead of the first transistor and the circuit ground node;

a second transistor switch having an emitter lead, a collector lead, and a base lead, wherein the emitter lead is coupled to the DC supply input of the inverter driver circuit;

a third resistor coupled between the emitter lead and the base lead of the second transistor switch;

a fourth resistor coupled between the base lead of the second transistor switch and the collector lead of the first transistor switch;

a fifth resistor coupled between the collector lead of the second transistor switch and the gate lead of the FET; and

a sixth resistor coupled between the gate lead of the FET and the circuit ground node.

18. The electronic ballast of claim 17, wherein the first transistor switch comprises a NPN-type bipolar junction transistor, and the second transistor switch comprises a PNP-type bipolar junction transistor.

19. The electronic ballast of claim 11, wherein:

the output circuit further comprises;

a third output wire and a fourth output wire, wherein the third output wire is coupleable to the fourth output wire through a first filament of a second gas discharge lamp, and the return output wire is further coupleable to a second filament of the second lamp;

a second resonant inductor coupled between the inverter output terminal and the third output wire; and

a second resonant capacitor coupled between the third output wire and a second node; and

the switching circuit comprises;

a first diode having an anode coupled to the circuit ground node and a cathode coupled to the first node;

a second diode having an anode coupled to the first node and a cathode coupled to a central node;

a third diode having an anode coupled to the circuit ground node and a cathode coupled to a second node;

a fourth diode having an anode coupled to the second node and a cathode coupled to the central node;

an electronic switch coupled between the central node and the circuit ground node; and

a pulse circuit coupled to the electronic switch and operable to provide a signal for rendering the electronic switch conductive during the ignition and relamping periods and substantially non-conductive after completion of the ignition and relamping periods.

20. The electronic ballast of claim 19, wherein:

the switching circuit further comprises a clamping diode having an anode coupled to the central node and a cathode coupled to the first input terminal of the inverter; and

the pulse circuit comprises;

a first sensing resistor coupled between the second output wire and a fifth node;

a second sensing resistor coupled between the fourth output wire and the fifth node;

a blocking diode having an anode coupled to the fifth node and a cathode coupled to a sixth node;

a first capacitor coupled between the sixth node and the circuit ground node;

a first resistor coupled between the sixth node and the circuit ground node;

a first transistor switch having an emitter lead, a collector lead, and a base lead, wherein the emitter lead is coupled to the circuit ground node;

a second capacitor coupled between the sixth node and the base lead of the first transistor switch;

a discharge diode having an anode coupled to the circuit ground node and a cathode coupled to the base lead of the first transistor;

a second resistor coupled between the base lead of the first transistor and the circuit ground node;

a second transistor switch having an emitter lead, a collector lead, and a base lead, wherein the emitter lead is coupled to the DC supply input of the inverter driver circuit;

a third resistor coupled between the emitter lead and the base lead of the second transistor switch;

a fourth resistor coupled between the base lead of the second transistor switch and the collector lead of the first transistor switch;

a fifth resistor coupled between the collector lead of the second transistor switch and the gate lead of the FET; and

a sixth resistor coupled between the gate lead of the FET and the circuit ground node.

21. The electronic ballast of claim 19, wherein:

the output circuit further comprises;

fifth and sixth output wires, wherein the fifth output wire is coupleable to the sixth output wire through a first filament of a third gas discharge lamp, and the return output wire is coupleable to a second filament of the third gas discharge lamp;

a third resonant inductor coupled between the inverter output terminal and the fifth output wire; and

a third resonant capacitor coupled between the fifth output wire and a third node; and

the switching circuit further comprises;

a fifth diode having an anode coupled to the circuit ground node and a cathode coupled to the third node; and

a sixth diode having an anode coupled to the third node and a cathode coupled to the central node.

22. The electronic ballast of claim 21, wherein:

the switching circuit further comprises a clamping diode having an anode coupled to the central node and a cathode coupled to the first input terminal of the inverter; and

the pulse circuit comprises;

a first sensing resistor coupled between the second output wire and a fifth node;

a second sensing resistor coupled between the fourth output wire and the fifth node;

a third sensing resistor coupled between the sixth output wire and the fifth node;

a blocking diode having an anode coupled to the fifth node and a cathode coupled to a sixth node;

a first capacitor coupled between the sixth node and the circuit ground node;

a first resistor coupled between the sixth node and the circuit ground node;

a first transistor switch having an emitter lead, a collector lead, and a base lead, wherein the emitter lead is coupled to the circuit ground node;

a second capacitor coupled between the sixth node and the base lead of the first transistor switch;

a discharge diode having an anode coupled to the circuit ground node and a cathode coupled to the base lead of the first transistor;

a second resistor coupled between the base lead of the first transistor and the circuit ground node;

a second transistor switch having an emitter lead, a collector lead, and a base lead, wherein the emitter lead is coupled to the DC supply input of the inverter driver circuit;

a third resistor coupled between the emitter lead and the base lead of the second transistor switch;

a fourth resistor coupled between the base lead of the second transistor switch and the collector lead of the first transistor switch;

a fifth resistor coupled between the collector lead of the second transistor switch and the gate lead of the FET; and

a sixth resistor coupled between the gate lead of the FET and the circuit ground node.

23. The electronic ballast of claim 19, wherein:

the output circuit further comprises;

seventh and eighth output wires, wherein the seventh output wire is coupleable to the eighth output wire through a first filament of a fourth gas discharge lamp, and the return output wire is coupleable to a second filament of the fourth gas discharge lamp;

a fourth resonant inductor coupled between the inverter output terminal and the seventh output wire; and

a fourth resonant capacitor coupled between the seventh output wire and a fourth node; and

the switching circuit further comprises;

a seventh diode having an anode coupled to the circuit ground node and a cathode coupled to the fourth node; and

an eighth diode having an anode coupled to the fourth node and a cathode coupled to the central node.

24. The electronic ballast of claim 23, wherein:

the switching circuit further comprises a clamping diode having an anode coupled to the central node and a cathode coupled to the first input terminal of the inverter; and

the pulse circuit comprises;

a first sensing resistor coupled between the second output wire and a fifth node;

a second sensing resistor coupled between the fourth output wire and the fifth node;

a third sensing resistor coupled between the sixth output wire and the fifth node;

a fourth sensing resistor coupled between the eighth output wire and the fifth node;

a blocking diode having an anode coupled to the fifth node and a cathode coupled to a sixth node;

a first capacitor coupled between the sixth node and the circuit ground node;

a first resistor coupled between the sixth node and the circuit ground node;

a first transistor switch having an emitter lead, a collector lead, and a base lead, wherein the emitter lead is coupled to the circuit ground node;

a second capacitor coupled between the sixth node and the base lead of the first transistor switch;

a discharge diode having an anode coupled to the circuit ground node and a cathode coupled to the base lead of the first transistor;

a second resistor coupled between the base lead of the first transistor and the circuit ground node;

a second transistor switch having an emitter lead, a collector lead, and a base lead, wherein the emitter lead is coupled to the DC supply input of the inverter driver circuit;

a third resistor coupled between the emitter lead and the base lead of the second transistor switch;

a fourth resistor coupled between the base lead of the second transistor switch and the collector lead of the first transistor switch;

a fifth resistor coupled between the collector lead of the second transistor switch and the gate lead of the FET; and

a sixth resistor coupled between the gate lead of the FET and the circuit ground node.

25. An electronic ballast for powering at least two gas discharge lamps, comprising:

an AC-to-DC converter, comprising;

a pair of input connections adapted to receive a source of alternating current;

a pair of output connections;

a rectifier circuit coupled to the input connections; and

a boost converter coupled between the rectifier circuit and the output connections, the boost converter including a boost driver circuit and a bootstrap circuit for supplying operating power to the boost control circuit

an inverter, comprising;

first and second input terminals coupled to the output connections of the AC-to-DC converter, wherein the second input terminal is coupled to a circuit ground node;

an inverter output terminal;

a first inverter switch coupled between the first input terminal and the inverter output terminal;

a second inverter switch coupled between the inverter output terminal and the circuit ground node; and

an inverter driver circuit coupled to, and operable to provide complementary commutation of, the first and second inverter switches, the inverter driver circuit having a DC supply input coupled to the bootstrap circuit of the boost converter;

an output circuit, comprising;

a set of output wires comprising first, second, third, fourth, and return output wires, wherein the first output wire is coupleable to the second output wire through a first filament of a first gas discharge lamp, the third output wire is coupleable to the fourth output wire through a first filament of a second gas discharge lamp, and the return output wire is coupleable to a second filament of the first gas discharge lamp and a second filament of the second gas discharge lamp;

a first resonant inductor coupled between the inverter output terminal and the first output wire;

a second resonant inductor coupled between the inverter output terminal and the third output wire;

a first resonant capacitor coupled between the first output wire and a first node;

a second resonant capacitor coupled between the third output wire and a second node;

a DC blocking capacitor coupled between the return output wire and the circuit ground node; and

a switching circuit, comprising;

a first diode having an anode coupled to the circuit ground node and a cathode coupled to the first node;

a second diode having an anode coupled to the first node and a cathode coupled to a central node;

a third diode having an anode coupled to the circuit ground node and a cathode coupled to a second node;

a fourth diode having an anode coupled to the second node and a cathode coupled to the central node;

an N-channel field-effect transistor (FET) having a drain lead coupled to the central node, a source lead coupled to the circuit ground node, and a gate lead coupled to the pulse circuit;

a clamping diode having an anode coupled to the central node and a cathode coupled to the first input terminal of the inverter; and

a pulse circuit, comprising;

a first sensing resistor coupled between the second output wire and a fifth node;

a second sensing resistor coupled between the fourth output wire and the fifth node;

a blocking diode having an anode coupled to the fifth node and a cathode coupled to a sixth node;

a first capacitor coupled between the sixth node and the circuit ground node;

a first resistor coupled between the sixth node and the circuit ground node;

a first transistor switch having an emitter lead, a collector lead, and a base lead, wherein the emitter lead is coupled to the circuit ground node;

a second capacitor coupled between the sixth node and the base lead of the first transistor switch;

a discharge diode having an anode coupled to the circuit ground node and a cathode coupled to the base lead of the first transistor;

a second resistor coupled between the base lead of the first transistor and the circuit ground node;

a second transistor switch having an emitter lead, a collector lead, and a base lead, wherein the emitter lead is coupled to the DC supply input of the inverter driver circuit;

a third resistor coupled between the emitter lead and the base lead of the second transistor switch;

a fourth resistor coupled between the base lead of the second transistor switch and the collector lead of the first transistor switch;

a fifth resistor coupled between the collector lead of the second transistor switch and the gate lead of the FET; and

a sixth resistor coupled between the gate lead of the FET and the circuit ground node.