Electronic filter status sensor

• US 5,871,651 A
• Filed: 04/02/1997
• Issued: 02/16/1999
• Est. Priority Date: 04/02/1997
• Status: Expired due to Term

• Current Assignee: Gilbarco Incorporated (Vontier Corp.)
• Original Assignee: Gilbarco Incorporated (Vontier Corp.)
• Inventors: McSpadden, John S.
• Primary Examiner(s): Drodge, Joseph W.
• Application Number:
  US08/832,566
• Time in Patent Office: 685 Days
• Field of Search: 210/87, 210/88, 210/89, 210/93, 210/94, 210/138, 210/143, 210/739, 222/23, 222/26-28, 222/36, 222/54, 222/189.06, 222/40, 364/479.01, 364/479.11, 364/479.14, 364/509, 364/510, 137/234.6
• US Class Current: 210/739
• CPC Class Codes: B67D 7/04 for transferring fuels, lubricants or mixed fuels and lubricants
• CPC Class Codes: B67D 7/76 Arrangements of devices for purifying liquids to be transferred, e.g. of filters, of air or water separators

Abstract

A fuel dispenser having a filter status sensor includes a fuel delivery path for delivering fuel from a station storage tank to a vehicle; a fuel filter in the delivery path for filtering fuel flowing in the delivery path; a flow monitor in the delivery path for measuring fuel flow in the delivery path; and a controller associated with the flow monitor adapted to determine and compare a first flow rate taken during a first cycle with a second flow rate taken during a second cycle. The controller provides a filter status signal when the first and second flow rates differ by more than a predetermined difference indicative of an unclean fuel filter.

Claims

1. A fuel dispenser having filter status sensing comprising:

a fuel delivery path adapted for delivering fuel from a storage tank to a vehicle;

a fuel filter in said delivery path for filtering fuel flowing in said delivery path;

a flow monitor in the delivery path for measuring fuel flow in said delivery path; and

a controller associated with said flow monitor adapted to determine and compare a first flow rate determined during a first cycle with a second flow rate determined during a subsequent cycle and provide a filter status signal when said first and second flow rates differ by more than a predetermined amount indicative of an unclean filter.

2. The fuel dispenser of claim 1 wherein said flow monitor is a flow meter adapted to provide a volumetric output signal representative of an amount of fuel flowing in said delivery path to said controller and said controller is adapted to calculate a flow rate based on the volumetric output signal divided by a unit of time.

3. The fuel dispenser of claim 2 wherein said volumetric output signal comprises pulses, each of which is representative of a predefined volume of fuel.

4. The fuel dispenser of claim 3 wherein said controller determines the flow rate by monitoring a number of the pulses occurring over a predefined time interval.

5. The fuel dispenser of claim 1 wherein said flow monitor is a flow meter adapted to provide a volumetric output signal representative of an amount of fuel flowing in said delivery path to said controller is adapted to calculate a flow rate based on an amount of time between occurrences of the volumetric output signal.

6. The fuel dispenser of claim 5 wherein said volumetric output signal comprises a series of pulses each of which is representative of a predefined amount of fuel.

7. The fuel dispenser of claim 1 wherein said predetermined amount is a value indicative of a reduction in fuel flow likely caused by said filter being unclean.

8. The fuel dispenser of claim 1 wherein said first flow rate is a maximum flow rate occurring during said first cycle and said second flow rate is a maximum flow rate occurring during said second cycle.

9. The fuel dispenser of claim 8 wherein each of said first and second cycles includes a plurality of fueling operations.

10. The fuel dispenser of claim 8 wherein said controller is associated with first and second memory locations and is adapted to store said first and second flow rates during each said cycle in respective of said memory locations and update said flow rates when a new maximum flow rate occurs during each said cycle.

11. The fuel dispenser of claim 1 wherein said filter status signal is sent to a display which provides an indicia that said filter is unclean.

12. The fuel dispenser of claim 1 wherein said filter status signal is sent to a central station controller.

13. The fuel dispenser of claim 1 wherein said filter status signal is sent to a remote monitoring location.

14. The fuel dispenser of claim 1 wherein each said cycle includes a plurality of fueling operations.

15. A fuel dispenser having filter status sensing comprising:

a fuel delivery path adapted for delivering fuel from a storage tank to a vehicle;

a fuel filter in said delivery path for filtering fuel flowing in said delivery path;

a flow meter in the delivery path for providing volumetric pulses representative of an amount of fuel flowing in said delivery path; and

a controller associated with said flow meter and first and second memory locations;

said controller adapted to;

receive the volumetric pulses and calculate actual flow rates by monitoring a number of the volumetric pulses occurring over a predetermined time interval;

store a first maximum flow rate based on the actual flow rates monitored during a first cycle in said first memory location and update said first maximum flow rate when a flow rate higher than the first maximum flow rate stored in said first memory location occurs during said first cycle;

store a second maximum flow rate based on the actual flow rates monitored during a second cycle in said second memory location and update said second maximum flow rate when a flow rate higher than the second maximum flow rate stored in said second memory location occurs during said second cycle;

compare said first maximum flow rate with said second maximum flow rate; and

provide a filter status signal when said first and second flow rates differ by more than a predetermined amount.

16. The fuel dispenser of claim 15 wherein said predefined time interval is about 250 milliseconds.

17. The fuel dispenser of claim 15 wherein each said cycle extends over a plurality of individual fueling operations.

18. The fuel dispenser of claim 15 wherein each said cycle is defined by a predetermined quantity of fuel to be delivered.

19. The fuel dispenser of claim 18 wherein said predetermined quantity of fuel for said first cycle is ten thousand (10,000) gallons.

20. The fuel dispenser of claim 19 wherein said predetermined quantity of fuel for said second cycle is five thousand (5,000) gallons.

21. The fuel dispenser of claim 18 wherein said predetermined quantity of fuel is programmable.

22. The fuel dispenser of claim 15 wherein each said cycle is defined by a predetermined amount of time.

23. The fuel dispenser of claim 22 wherein said predetermined amount of time is programmable.

24. The fuel dispenser of claim 15 wherein said predetermined amount is approximately two (2) gallons.

25. The fuel dispenser of claim 15 wherein when said first and second flow rates do not differ by more than the predetermined difference after said first and second cycles, said controller is further adapted to:

store a third maximum flow rate during a third cycle and update said maximum flow rate when a flow rate higher than the stored maximum flow rate occurs during said second cycle;

compare said first maximum flow rate with said third maximum flow rate; and

provide a filter status signal when said first and third flow rates differ by more than a predetermined amount.

26. The fuel dispenser of claim 15 wherein each said cycle is defined by a predetermined number of transactions.

27. A fuel dispenser computer for use in a fuel dispenser having a fuel delivery path, a filter along the delivery path and a flow monitor providing a flow signal representative of a quantity of fuel flow to the computer, said computer comprising a controller and memory associated with said controller adapted to:

receive the flow signal representative of a quantity of fuel flow during a plurality of fueling operations;

determine current flow rates based on the quantity of fuel flow per unit of time;

compare the current flow rates with a first maximum flow rate value stored in a first memory location during a first cycle;

store the current flow rate in said first memory location if the current flow rate is greater than the first maximum flow rate value stored in said first memory location during the first cycle;

compare the current flow rate value with a second maximum flow rate value stored in a second memory location during a second cycle;

store the current flow rate in said second memory location if the current flow rate is greater than the second maximum flow rate value stored in said second memory location during the second cycle;

compare the first maximum flow rate value and the second maximum flow rate value after the first and second cycles; and

provide a filter status signal if the first and second maximum flow rate values differ by more than a predetermined difference.

28. The fuel dispenser computer of claim 27 wherein the cycles are defined by delivery of a predefined amount of fuel.

29. The fuel dispenser computer of claim 28 wherein said predefined amount of fuel for the first cycle is about ten thousand (10,000) gallons.

30. The fuel dispenser computer of claim 28 wherein said predefined amount of fuel for the second cycle is about five thousand (5,000) gallons.

31. The fuel dispenser computer of claim 27 wherein each said cycle is defined by a predetermined amount of time.

32. The fuel dispenser computer of claim 27 wherein the maximum flow rate values are initially set to zero.

33. The fuel dispenser computer of claim 27 wherein the unit of time for determining the current flow rate is about two-hundred and fifty (250) milliseconds.

34. The fuel dispenser computer of claim 27 wherein the predetermined difference is about 2 gallons per minute.

35. The fuel dispenser computer of claim 27 wherein when the maximum flow rate values for the first and second cycles do not differ by more than the predetermined difference said controller is further adapted to:

compare the current flow rate with a third maximum flow rate value stored in a third memory location during a third cycle;

store the current flow rate in said third memory location if the current flow rate is greater than the third maximum flow rate value stored in said third memory location during the third cycle;

compare the first maximum flow rate value and the third maximum flow rate value after the third cycle; and

provide a filter status signal if the first and third maximum flow rate values differ by more than the predetermined difference.

36. The fuel dispenser computer of claim 35 wherein one memory location serves as the second memory location during the second cycle and as the third memory location during the third cycle.

37. The fuel dispenser computer of claim 27 wherein said flow signal is a series of pulses representative of a predefined amount of fuel.

38. The fuel dispenser of claim 27 wherein each said cycle is defined by a predetermined number of transactions.

39. A method for providing a filter status signal associated with a fuel dispenser having a fuel delivery path, a filter along the delivery path and a flow monitor providing a flow signal representative of a quantity of fuel flow to the computer, said method comprising:

generating a flow signal representative of a quantity of fuel flow during a plurality of fueling operations;

determining current flow rates based on the quantity of fuel flow per unit of time;

comparing the current flow rate with a first maximum flow rate value stored in a first memory location during a first cycle;

storing the current flow rate in the first memory location if the current flow rate is greater than the first maximum flow rate value stored in said first memory location during the first cycle;

comparing the current flow rate with a second maximum flow rate value stored in a second memory location during a second cycle;

storing the current flow rate in the second memory location if the current flow rate is greater than the second maximum flow rate value stored in the second memory location during the second cycle;

comparing the first maximum flow rate value and the second maximum flow rate value after the first and second cycles; and

providing a filter status signal when the first and second maximum flow rate values differ by more than a predetermined difference.

40. The fuel dispenser of claim 39 wherein when the maximum flow rate values for the first and second cycles do not differ by more than the predetermined difference, the method further comprises the steps of:

comparing the current flow rate with a third maximum flow rate value stored in a third memory location during a third cycle;

storing the current flow rate in the third memory location if the current flow rate is greater than the third maximum flow rate value stored in the third memory location during the third cycle;

comparing the first maximum flow rate value and the third maximum flow rate value after the third cycle; and

providing a filter status signal if the first and third maximum flow rate values differ by more than the predetermined difference.

41. The fuel dispenser of claim 39 wherein each of the cycles are defined by a predefined quantity of fuel being delivered.

42. The fuel dispenser of claim 41 wherein the first cycle is defined by ten thousand (10,000) gallons of fuel being delivered.

43. The fuel dispenser of claim 41 wherein the second cycle is defined by five thousand (5,000) gallons of fuel being delivered.

44. The fuel dispenser of claim 39 wherein each of the cycles is defined by a predefined amount of time.

45. The fuel dispenser of claim 39 wherein the flow signal is series of volumetric pulses and the step of continuously receiving the flow signal includes reading the volumetric pulses.

46. The fuel dispenser of claim 39 wherein each said cycle is defined by a predetermined number of transactions.

47. A fuel dispenser filter status system comprising:

a fuel delivery path adapted for delivering fuel from a storage tank to a vehicle;

a fuel filter in said delivery path for filtering fuel flowing in said delivery path;

a flow monitor in said delivery path for measuring fuel flow in said delivery path; and

a controller associated with said flow monitor adapted to determine and compare a first flow rate taken during a first cycle with a predefined flow rate and provide a filter status signal when said first and predefined flow rates differ by more than a predetermined difference.

48. A filter status system for providing a filter status signal when a fuel filter in a fuel delivery path is unclean comprising:

a fuel dispenser having a fuel delivery path adapted for delivering fuel to a vehicle

a filter in the fuel delivery path for filtering liquid flowing in said delivery path;

a flow monitor in the fuel delivery path for measuring flow in said delivery path; and

a fuel dispenser controller associated with said flow monitor adapted to determine and compare a first flow rate taken during a first cycle with a predefined flow rate and provide a filter status signal when said first and predefined flow rates differ by more than a predetermined difference.

49. A method for providing a filter status signal comprising:

determining current flow rates based on a quantity of fuel flow per unit of time;

comparing the current flow rate with a first maximum flow rate value occurring during a first cycle;

storing the current flow rate if the current flow rate is greater than the first maximum flow rate value occurring during the first cycle;

comparing the current flow rate with a second maximum flow rate value occurring during a second cycle;

storing the current flow rate if the current flow rate is greater than the second maximum flow rate value occurring during the second cycle;

comparing the first maximum flow rate value and the second maximum flow rate value after the first and second cycles; and

providing a filter status signal when the first and second maximum flow rate values differ by more than a predetermined difference.