Helical load cell

• US 5,872,319 A
• Filed: 04/24/1997
• Issued: 02/16/1999
• Est. Priority Date: 02/04/1997
• Status: Expired due to Fees

• Current Assignee: GAGETEK, LLC
• Original Assignee: Gagetek Company
• Inventors: Bruns, Robert W., Schindler, Greg E.
• Primary Examiner(s): Chilcot, Richard
• Assistant Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US08/845,508
• Time in Patent Office: 663 Days
• Field of Search: 73/862.641, 73/862.636
• US Class Current: 73/862.641
• CPC Class Codes: G01L 1/042 of helical springs
• CPC Class Codes: G01L 1/2206 Special supports with preselected places to mount the resistance strain gauges; Mounting of supports
• CPC Class Codes: G01L 1/2262 involving simple electrical bridges

Abstract

A helical load cell includes a first pair of transducers disposed along a neutral axis of a helical coil. A second pair of transducers is disposed in diametrically opposed relation to the first pair. Sensitivity to side loading is eliminated by "splitting" the second pair of transducers. In another embodiment, each of the transducers in each pair are respectively oriented parallel and perpendicular to a neutral axis of the coil. This configuration provides a measure of torsional forces.

Claims

1. A load cell comprising:

a helical coil;

first force sensing means disposed upon the coil;

second force sensing means disposed upon the coil and positioned substantially at 180 degrees relative to the first force sensing means; and

a bridge circuit coupling the first and second force sensing means;

whereby an output of the bridge circuit is indicative of a load experienced by the load cell.

2. The load cell of claim 1 wherein:

the first force sensing means includes a first transducer and a second transducer disposed proximate the first transducer, the first and second transducers being disposed along a first neutral axis of the coil; and

the second force sensing means includes a third transducer disposed upon a pitch of the coil above that of the first force sensing means and further including a fourth transducer disposed upon a pitch of the coil below that of the first force sensing means.

3. The load cell of claim 2 wherein the first force sensing means is equidistant from the third and fourth transducers.

4. The load cell of claim 2 wherein all of the transducers are disposed along either an outside diameter of the coil or along an inside diameter of the coil.

5. The load cell of claim 2 wherein each of the transducers is disposed upon an upper surface of the coil or upon a bottom surface of the coil.

6. The load cell of claim 5 further including a compression stop member to prevent the helical coil from becoming fully compressed.

7. The load cell of claim 2 wherein each of the transducers is a strain gage device comprising a substrate having a first plurality of parallel grid elements and a second plurality of parallel grid elements in substantially orthogonal relation to the first plurality of grid elements.

8. The load cell of claim 7 wherein each of the transducers is disposed upon the coil such that its grid elements lie at substantially 45 degrees relative to its corresponding neutral axis.

9. The load cell of claim 2 wherein each of the transducers comprises a substrate having a single set of grid elements arranged in parallel fashion thereon, the first and second transducers arranged such that their respective grid elements lie in substantially orthogonal relation to each other.

10. The load cell of claim 9 wherein each of the transducers is disposed upon the coil such that its single set of grid elements lie at substantially 45 degrees relative to its corresponding neutral axis.

11. The load cell of claim 1 wherein the first and second force sensing means each includes a first grid of strain elements and a second grid of strain elements in substantially orthogonal relation to the first grid, the first and second force sensing means are respectively disposed relative to first and second neutral axes of the coil such that the first and second grids of each force sensing means are respectively positioned parallel and orthogonal to the corresponding neutral axis.

12. A load cell comprising:

a helical coil;

a first transducer disposed on the helical coil;

a second transducer disposed on a pitch of the helical coil separate from that of the first transducer, and in vertical alignment with the first transducer;

a third transducer disposed on a pitch of the helical coil between those of the first and second transducers, and in diametrically opposed relation to the first and second transducers; and

a fourth transducer disposed proximate the third transducer, and oriented substantially ninety degrees relative to the third transducer;

the third and fourth transducers being equidistant from the first and second transducers.

13. The load cell of claim 12 wherein each of the transducers is disposed upon an upper or a bottom surface of the helical coil.

14. The load cell of claim 13 further including a compression stop member to prevent the helical coil from becoming fully compressed.

15. The load cell of claim 12 wherein each of the transducers is a strain gage device having a substrate having a first plurality of strain gage elements disposed thereupon and a second plurality of strain gage elements disposed orthogonal to the first strain gage elements.

16. The load cell of claim 12 wherein each of the transducers comprises a substrate having a single set of parallel strain gage elements disposed thereupon.

17. A load cell comprising:

a helical coil;

a first pair of transducers mounted along a first neutral axis of the coil, each of the first transducers having a plurality of grid elements, each of the first transducers being arranged in perpendicular relation to each other and positioned relative to the first neutral axis such that the grid elements of one of the first transducers are parallel to the neutral axis and the grid elements of the other are perpendicular to the neutral axis;

a second pair of transducers mounted along a second neutral axis of the coil, each of the second transducers having a plurality of grid elements, each of the second transducers being arranged in perpendicular relation to each other and positioned relative to the second neutral axis such that the grid elements of one of the second transducers are parallel to the neutral axis and the grid elements of the other are perpendicular to the neutral axis; and

a bridge circuit coupling the first and second transducers;

the first transducers being disposed in diametrically opposed relation to the second transducers.

18. The load cell of claim 17 wherein the transducers either are disposed upon an outside diameter of the coil or disposed upon an inside diameter of the coil.

19. The load cell of claim 17 further including a third pair of transducers, a fourth pair of transducers mounted on the coil, and a second bridge circuit coupling the third and fourth pairs, the third pair diametrically opposed the fourth pair, transducers of each of the third and fourth pairs having grid elements aligned at forty-five degrees relative to a neutral axis of the coil.

20. A load cell comprising:

a helical coil;

a first strain gage device disposed upon either an outside or an inside diameter of the coil;

a second strain gage device disposed upon either an upper or a lower surface of the coil, and proximate the first transducer means; and

a bridge circuit coupling the first strain gage device to the second strain gage device.