Photoelectrolytically-desiccating multiple-glazed window units

• US 5,873,203 A
• Filed: 09/02/1997
• Issued: 02/23/1999
• Est. Priority Date: 09/02/1997
• Status: Expired due to Term

• Current Assignee: Vitro Flat Glass LLC (Compagnie De Saint-Gobain)
• Original Assignee: PPG Industries Incorporated (Nouryon BV)
• Inventors: Thiel, James P.
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): STEPHAN, BETH A
• Application Number:
  US08/927,130
• Time in Patent Office: 539 Days
• Field of Search: 52/171.3, 52/172, 52/204.593, 52/204.595, 52/786.1, 52/786.13, 52/788.1, 52/786.11, 428/34, 156/109
• US Class Current: 52/172
• CPC Class Codes: C25B 1/55 Photoelectrolysis
• CPC Class Codes: E06B 2003/6638 with coatings
• CPC Class Codes: E06B 2003/66395 U-shape
• CPC Class Codes: E06B 3/677 Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes by means of spacing elements E06B3/663; Cleaning the gap between the panes

Abstract

A multiple-glazed window unit of the type which includes two or more sheets maintained in spaced relationship to each other by a spacing assembly to form an airspace wherein surfaces of the unit in contact with the airspace are subject to the accumulation thereon of moisture and/or organic contaminants present in the airspace is rendered self-desiccating of accumulated moisture and/or self-cleaning of accumulated organic surface contaminants by coating such surfaces with a photoelectrolytically-desiccating coating and/or a photocatalytically-activated self-cleaning coating. Upon exposing the coatings to actinic radiation, at least a portion of the accumulated moisture is removed by photoelectrolysis and/or at least a portion of the organic contaminants are removed by photocatalytic decomposition. A desiccant may or may not be associated with the airspace to assist in maintaining a moisture-free airspace. Exterior surfaces of the unit may also be rendered self-cleaning of accumulated organic surface contaminants by coating such exterior surfaces with a photocatalytically-activated self-cleaning coating.

Claims

1. A multiple-glazed window unit having at least two sheets and a means to space said sheets from one another to provide an airspace between the sheets, the improvement comprising:

a photoelectrolytically-desiccating coating over at least a portion of at least one surface of the unit exposed to the airspace and subject to the accumulation of moisture present in the airspace thereon, whereupon said photoelectrolytically-desiccating coating promotes the photoelectrolysis of said accumulated moisture into hydrogen gas and oxygen gas.

2. The unit as set forth in claim 1 wherein the improvement further comprises:

at least one hydrophilic coating associated with said photoelectrolytically-desiccating coating to increase contact between said moisture present in the airspace and the photoelectrolytically-desiccating coating.

3. The unit as set forth in claim 1 wherein the improvement further comprises:

a photocatalytically-activated self-cleaning coating over at least a portion of at least one surface of the unit exposed to the airspace subject to the accumulation of organic surface contaminants present in the airspace thereon, whereupon said photocatalytically-activated self-cleaning coating promotes the photocatalytic decomposition of said organic surface contaminants into carbon dioxide and water vapor.

4. The unit as set forth in claim 3 wherein at least one of said surfaces having a coating deposited thereover selected from the group consisting of said photoelectrolytically-desiccating coating and said photocatalytically-activated self-cleaning coating is subject to the migration of ions from said surface into said coatings deposited over said surface, the improvement further comprising:

an ion diffusion barrier interposed between said surface and said coatings to prevent ion poisoning of at least one of said coatings.

5. The unit of claim 4 wherein said ion are sodium ions and said ion diffusion barrier is a sodium ion diffusion barrier.

6. The unit of claim 3 wherein said photoelectrolytically-desiccating coating and said photocatalytically-activated self-cleaning coating are deposited over said surface as a single homogeneous coating.

7. The unit of claim 3 wherein said photoelectrolytically-desiccating coating and said photocatalytically-activated self-cleaning coating are deposited over said surface as a single heterogeneous coating.

8. The unit as set forth in claim 1 wherein said unit does not include a desiccant in fluid communication with said airspace.

9. The unit as set forth in claim 1 further comprising a desiccant in fluid communication with said airspace.

10. The unit as set forth in claim 3 further comprising a desiccant in fluid communication with said airspace.

11. The unit as set forth in claim 3 wherein said photoelectrolytically-desiccating coating and said photocatalytically-activated self-cleaning coating are each respectively a metal oxide selected from the group consisting of titanium oxides, iron oxides, silver oxides, copper oxides, tungsten oxides, aluminum oxides, silicon oxides, zinc oxides, zinc stannates, molybdenum oxides, strontium titanate and mixtures thereof.

12. The unit as set forth in claim 11 wherein said metal oxide is a titanium oxide selected from the group consisting of anatase titanium dioxide, rutile titanium dioxide, brookite titanium dioxide and mixtures thereof.

13. The unit as set forth in claim 2 wherein said hydrophilic coating is selected from the group consisting of alumina, silica, aluminates, silicates, aluminosilicates and mixtures thereof.

14. The unit as set forth in claim 4 wherein said ion diffusion barrier is a metal oxide selected from the group consisting of cobalt oxides, chromium oxides, iron oxides, tin oxides, silicon oxides, titanium oxides, zirconium oxides, fluorine doped tin oxides, aluminum oxides, magnesium oxides, zinc oxides, magnesium/aluminum oxides, zinc/tin oxides and mixtures thereof.

15. The unit as set forth in claim 3 wherein said photoelectrolytically-desiccating coating and said photocatalytically-activated self-cleaning coating are each within the range of about 200 to 5000 Angstroms thick.

16. The unit as set forth in claim 2 wherein said hydrophilic coating is within the range of about 5 to 5000 Angstroms thick.

17. The unit as set forth in claim 4 wherein said ion diffusion barrier layer is at least about 100 Angstroms thick.

18. The unit as set forth in claim 1 wherein said photoelectrolytically-desiccating coating has a desiccating activity of at least about 0.1 μ

mol/W m² day.

19. The unit as set forth in claim 3 wherein said self-cleaning coating has a photocatalytically-activated self-cleaning activity reaction rate of at least about 2×

10^-3 cm^-1 min^-1.

20. The unit as set forth in claim 1 wherein at least one surface of said sheets further comprises at least one coating selected from the group consisting of antireflective coatings, antiglare coatings, antifogging coatings, deicing coatings, defrosting coatings, ultraviolet radiation-filtering coatings, emissivity filtering coatings, tinting coatings, shading coatings and mixtures thereof.

21. The unit as set forth in claim 1 wherein said unit further comprises a photocatalytically-activated self-cleaning coating deposited over a surface of said unit which is not in contact with said airspace to remove surface contaminants accumulating over said photocatalytically-activated self-cleaning coating.

22. The unit as set forth in claim 21 wherein said surface is an exterior surface of at least one of said sheets.

23. The unit as set forth in claim 22 further comprising an ion diffusion barrier layer interposed between said exterior surface and said photocatalytically-activated self-cleaning coating to prevent ion poisoning of said photocatalytically-activated self-cleaning coating.

28. The unit of claim 1 wherein said airspace contains a material selected from the group consisting of air, argon, nitrogen, krypton and mixtures thereof.

24. A multiple-glazed window unit having at least two sheets and a means to space said sheets from one another to provide an airspace between the sheets, the improvement comprising:

a) a photoelectrolytically-desiccating coating deposited over at least a portion of a first surface of the unit exposed to the airspace and subject to the accumulation of moisture present in the airspace thereon, whereupon said photoelectrolytically-desiccating coating promotes the photoelectrolysis of said accumulated moisture from said first surface primarily into hydrogen gas and oxygen gas;

b) at least one hydrophilic coating associated with said photoelectrolytically-desiccating coating to increase contact between said moisture present in the airspace and the photoelectrolytically-desiccating coating;

c) a photocatalytically-activated self-cleaning coating over at least a portion of a second surface of the unit exposed to the airspace and subject to the accumulation of organic surface contaminants present in the airspace thereon whereupon said photocatalytically-activated self-cleaning coating promotes the photocatalytic decomposition of said organic surface contaminants primarily into carbon dioxide and water vapor, wherein said first surface and said second surface may be the same or a different surface; and

d) a sodium ion diffusion barrier layer interposed between a source of sodium ions and a coating selected from the group consisting of said photoelectrolytically-desiccating coating and said photocatalytically-activated self-cleaning coating to prevent sodium ion poisoning of said coating.

25. The unit of claim 24 wherein said photoelectrolytically-desiccating coating and said photocatalytically-activated self-cleaning coating are each deposited as a single homogeneous coating over a surface selected from the group consisting of said first surface said second surface.

26. The unit of claim 24 wherein said photoelectrolytically-desiccating coating and said photocatalytically-activated self-cleaning coating are deposited together in a single heterogeneous coating over a surface selected from the group consisting of said first and said second surface.

27. The unit of claim 24 wherein said airspace contains a material selected from the group consisting of air, argon, nitrogen, krypton and mixtures thereof.