Plunger systems

• US 5,873,861 A
• Filed: 11/12/1996
• Issued: 02/23/1999
• Est. Priority Date: 11/12/1996
• Status: Expired due to Term

• Current Assignee: Bayer Healthcare LLC (Bayer AG)
• Original Assignee: Medrad Incorporated (Bayer AG)
• Inventors: Rhinehart, Edward J., Reilly, David M., Hitchins, Mark W., McCoppin, Anthony S., Masarik, Robert J.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/748,258
• Time in Patent Office: 833 Days
• Field of Search: 604/218, 604/228, 604/232, 604/187, 604/152, 604/155, 604/156
• US Class Current: 604/218
• CPC Class Codes: A61M 5/14546 Front-loading type injectors
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump
• CPC Class Codes: A61M 5/31515 Connection of piston with piston rod

Abstract

The plunger systems for use in an injector-actuated syringe of the present invention include a dynamic wedge seal which improves the sealing engagement between the plunger cover and syringe barrel, and flexible capture members extending from the rear surface of the plunger which permit the engagement and disengagement of the plunger from the injector drive means at any plunger position within the syringe. Further, the plunger systems include a contrast saving tip which expells the injection liquid from the syringe tip.

Claims

1. A plunger for use in a syringe, the plunger comprising:

a releasable connection mechanism adapted to make a releasable connection with an injector drive member comprising a piston, the piston being movable through an injector housing to control the movement of the plunger, the connection mechanism including at least two relatively flexible capture members projecting rearwardly from a rear surface of the plunger, the capture members adapted to flex radially outwardly when contacted by the piston to form a releasable engagement with the piston when the piston and the capture members are in an engagement position relative to each other, the capture members further being adapted to release the piston upon relative rotation of the capture members to a disengagement position relative to the piston.

2. The plunger of claim 1 wherein the capture members are cantilevered to resist disengagement from the piston when the piston is moved rearwardly when the piston and capture members are in the engagement position.

3. A syringe for use with an injector comprising a piston, the syringe comprising:

a plunger having a releasable connection mechanism adapted to make a releasable connection with the piston, the connection mechanism including at least two relatively flexible capture members projecting rearwardly from a rear surface of the plunger, the capture members adapted to flex radially outwardly when contacted by the piston to form a releasable engagement with the piston when the piston and the capture members are in an engagement position relative to each other, the capture members further being adapted to release the piston upon relative rotation of the capture members to a disengagement position relative to the piston.

4. The syringe of claim 3 wherein the capture member are cantilevered to resist disengagement from the piston when the piston is moved rearwardly and the piston and the capture members are in the engagement position.

5. A plunger for use in a syringe, the plunger comprising:

a plunger surface including a seal portion contacting an inner wall of the syringe and forming a seal therewith;

a base over which the plunger surface is placed, the base including a side portion having a angle of taper wherein the diameter of the side portion decreases from a rearward axial position to a forward axial position thereof, the diameter of an inner wall of the seal portion of the plunger surface decreasing from rearward to a forward axial position at an angle approximately equal to the angle of taper of the side portion of the base, the side portion of the base and the seal portion creating a dynamic seal with increases of internal pressure within the syringe; and

a releasable connection mechanism adapted to make a releasable connection with an injector drive member comprising a piston, the piston being movable through an injector housing to control the movement of the plunger, the connection mechanism including at least two relatively flexible capture members projecting rearwardly from a rear surface of the plunger, the capture members adapted to flex radially outwardly when contacted by the piston to form a releasable engagement with the piston when the piston and the capture members are in an engagement position relative to each other, the capture members further being adapted to release the piston upon relative rotation of the capture members to a disengagement position relative to the piston.

6. An injector for use with a syringe, the syringe comprising a plunger having at least two relatively rigid capture members projecting rearwardly from a rear surface of the plunger, the injector comprising a piston, the piston being movable through an injector housing to control the movement of the plunger, the piston including a releasable connection mechanism comprising at least two radially movable piston flanges, the piston flanges adapted to move radially inward to form a releasable engagement with the capture members when the piston and the capture members are in an engagement position relative to each other and the piston is moved forward to contact the capture members, the piston flanges further being adapted to be released from the plunger upon relative rotation of the capture members to a disengagement position relative to the piston.

7. The injector of claim 6 wherein the piston flanges move radially inward by flexing.

8. The injector of claim 6 wherein the piston flanges are spring-loaded to move radially inward.

9. An injection system comprising:

an injector having an injector housing and a piston movable therein, the piston having means for releasably attaching the piston to a plunger; and

a syringe releasably mountable to the injector housing and comprising a plunger moveably mounted therein, the plunger having means for releasably attaching the plunger to the piston,

wherein at least one of the piston attachment means and the plunger attachment means is adapted to move to form a releasable engagement with the other of the piston attachment means and the plunger attachment means when the piston attachment means and the plunger attachment means are in an engagement position relative to each other and the piston is moved forward to contact the plunger attachment means, and further wherein the piston attachment means is adapted to be released from the plunger attachment means upon relative rotation of the plunger attachment means to a disengagement position relative to the piston.

10. The injection system of claim 9 wherein the plunger further comprises:

a plunger surface including a seal portion contacting an inner wall of the syringe and forming a seal therewith; and

a base over which the plunger surface is placed, the base including a side portion having a angle of taper wherein the diameter of the side portion decreases from a rearward axial position to a forward axial position thereof, the diameter of an inner wall of the seal portion of the plunger surface decreasing from rearward to a forward axial position at an angle approximately equal to the angle of taper of the side portion of the base, the side portion of the base and the seal portion creating a dynamic seal with increases of internal pressure within the syringe.

11. The injection system of claim 10 wherein the plunger further comprises a forward portion having the general shape of an inner wall of a transition region of the syringe.

12. The injection system of claim 11 wherein the plunger further comprises a protruding member at a forward end of the forward portion, the protruding member being adapted to enter an injection region of the syringe when the plunger is advanced to expel liquid in the injection region.

13. The injection system of claim 9 wherein the syringe further comprises:

a main body in which the plunger is movably mounted; and

a releasable mounting mechanism comprising at least one mounting flange positioned on the main body for releasably mounting the syringe in a desired position relative to the injector housing.

14. The injection system of claim 13 wherein the releasable mounting mechanism comprises at least two mounting flanges.

15. The injection system of claim 10 wherein the releasable mounting mechanism comprises a first pair of mounting flanges and a second pair of mounting flanges.

16. The injection system of claim 15 wherein the first pair of the mounting flanges is positioned at a first axial location on the syringe and the second pair of the mounting flanges is positioned at a second axial location on the syringe.

17. The injection system of claim 16 wherein the mounting flanges of the first pair of mounting flanges are positioned symmetrically about the main body of the syringe and the mounting flanges of the second pair of mounting flanges are positioned symmetrically about the main body of the syringe.

18. The injection system of claim 13 wherein the first pair of mounting flanges and the second pair of mounting flanges are in general alignment on the main body of the syringe.

19. The injection system of claim 13 wherein the first pair of mounting flanges is offset from the second pair of mounting flanges.

20. The injection system of claim 19 wherein the first pair of mounting flanges is offset from the second pair of mounting flanges by approximately 90°

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