Method of making a vertical cavity laser
First Claim
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1. A method of making a vertical cavity laser, comprising the step of forming at least one contact within the laser cavity, wherein the contact is positioned between a first mirror and a second mirror of the vertical cavity laser, and an active layer of the vertical cavity laser is a group III nitride film.
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Abstract
A highly controllable, compact method for making a vertical cavity laser. By using selective etching and contact layers within the laser cavity, higher efficiencies and lower power requirements for vertical cavity surface emitting lasers (VCSELs) are achieved.
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Citations
32 Claims
- 1. A method of making a vertical cavity laser, comprising the step of forming at least one contact within the laser cavity, wherein the contact is positioned between a first mirror and a second mirror of the vertical cavity laser, and an active layer of the vertical cavity laser is a group III nitride film.
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4. A method for making a vertical cavity laser, comprising the steps of:
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growing a first mirror on a substrate; growing a first contact layer on the first mirror; growing an active layer on the first contact layer; growing a second contact layer on the active layer; growing a second mirror on the second contact layer; undercutting the active layer to a first width; etching the second mirror to a second width, such that the second width of the second mirror is wider than the first width and coaxial with the first width; and etching the second contact layer to a third width, wherein the third width is wider than the second width and is offset from the axis of the first and second widths, and an edge of the second contact layer is flush with an edge of the second mirror. - View Dependent Claims (5, 6, 7, 8, 9, 10, 11, 12, 13, 14)
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15. A method for making a vertical cavity laser, comprising the steps of:
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growing a first inhibitor layer on a substrate; etching the first inhibitor layer, such that the first inhibitor layer contains apertures, the apertures exposing the substrate therein; growing a first mirror on the substrate within the apertures; growing a first contact layer on the first mirror; growing an active layer on the first contact layer; etching the active layer to a first width; growing a second growth inhibitor on a first portion of the first contact layer and the proximate portion of the first inhibitor layer, such that the second growth inhibitor is adjacent to at least a portion of the active layer and such that a second portion of the first contact layer remains exposed; etching the second portion of the first contact layer to a second width, such that the active layer overhangs at least part of the first contact layer, and whereby a portion of the first mirror is exposed; growing a second contact layer on the active layer and the exposed portion of the first mirror; growing a third inhibitor layer on the first inhibitor layer and on a portion of the second contact layer, whereby covering the portion of the second contact layer that overlays the first mirror; growing a second mirror on a portion of the second contact layer not covered by the third inhibitor layer; and etching the second and the third inhibitor layers to expose the first and second contact layers. - View Dependent Claims (16, 17, 18, 19)
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20. A method for making a vertical cavity laser, comprising the steps of:
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growing a liftoff layer on a first substrate; growing a first contact layer on the liftoff layer; growing an active layer on the first contact layer; growing a second contact layer on the active layer; growing a first mirror on a second substrate; growing a third contact layer on the first mirror; bonding the second contact layer to the third contact layer; removing the first substrate and liftoff layer from the first contact layer, thereby exposing the first contact layer; depositing a second mirror on the first contact layer; etching the second mirror to a first width; and etching the first contact layer, active layer, second contact layer, and third contact layer to a second width, an axis of the second width being offset with an axis of the first width, such that the first width is offset coaxially from the second width. - View Dependent Claims (21, 22, 23, 24, 25, 26, 27)
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28. A method for making a vertical cavity laser, comprising the steps of:
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growing a liftoff layer on a first substrate; growing a first contact layer on the liftoff layer; growing an active layer on the first contact layer; growing a second contact layer on the active layer; growing a first mirror on the second contact layer; bonding the first mirror to a second substrate; removing the first substrate and the liftoff layer from the first contact layer, thereby exposing the first contact layer; depositing a second mirror on the exposed first contact layer; and etching the second mirror to a first width; and etching the first contact layer, active layer, and second contact layer to a second width, an axis of the second width being offset with an axis of the first width, such that the first width is offset coaxially from the second width. - View Dependent Claims (29, 30, 31, 32)
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Specification