Method for quantitative determination of the pressure comfort of a seat cushion

• US 5,877,436 A
• Filed: 01/21/1997
• Issued: 03/02/1999
• Est. Priority Date: 01/20/1996
• Status: Expired due to Fees

• Current Assignee: Daimler AG (Mercedes-Benz Group AG)
• Original Assignee: Mercedes-Benz AG (Mercedes-Benz Group AG)
• Inventors: Schmidt, Helge, Pfahler, Karl, Faust, Eberhard
• Primary Examiner(s): Dombroske, George M.
• Assistant Examiner(s): Noori, Max H.
• Application Number:
  US08/786,446
• Time in Patent Office: 770 Days
• Field of Search: 73/865.6, 73/862.041, 73/862.381, 73/862.042, 73/862.043, 73/767, 73/768, 364/558
• US Class Current: 73/865.6
• CPC Class Codes: A47C 31/126 for chairs
• CPC Class Codes: B60N 2/70 Upholstery springs ; Upholstery
• CPC Class Codes: G01L 1/205 using distributed sensing elements
• CPC Class Codes: G01M 99/001 Testing of furniture, e.g. seats or mattresses

Abstract

A method is provided for quantitative determination of the pressure comfort of a seat cushion. For this purpose, the sitting surface of the seat cushion to be tested is loaded mechanically in a manner that corresponds to a normal individual sitting in it, and the seat distribution is then determined with an interposed measuring mat. The signals from the individual pressure sensors of the measuring mat are summarized in accordance with anthropomorphically determined loading ranges with different pressure sensitivity thresholds groupwise and evaluated separately for the individual areas. For this purpose, the pressure measurement signals are multiplied by a factor or a pressure-dependent progressively increasing evaluation function and the product function is integrated. The pressure sensitivity threshold is assigned a value of 1. Depending on the difference between the respective pressure measurement value and the pressure sensitivity threshold (p₀) the quality factor increases approximately parabolically or in geometric stages with increasing difference. The sum of the integral values obtained for the product functions is output as a rating number for the pressure comfort of the cushion. The comfort investigation can be performed with subjects of different sizes or seat testing punches of different sizes (5%, 50%, and 95% percentile), with an average or total value for all the results being used as a rating number for pressure comfort.

Claims

1. A method for determining pressure comfort of a cushion, the method comprising the steps of:

mechanically loading at least one of a seat cushion or a backrest surface of a seat to be tested in accordance with a normal occupation by a seated person;

during this loading, determining the pressure distribution on a seat cushion surface or the backrest surface using a measuring mat placed in between, said measuring mat containing a plurality of pressure sensors arranged and distributed according to a pattern, each of said pressure sensors having separate measurement signal leads;

combining signals from individual ones of said pressure sensors in the measuring mat groupwise in accordance with anthropomorphically determined areas with different pressure sensitivity thresholds, and evaluating the signals from the individual pressure sensors separately for each area, with said seat cushion surface being divided into the following areas with respective pressure sensitivity thresholds (p₀) given in mbar;

(a) two symmetrically located thigh areas with p₀ =40;

(b) two symmetrically located cheek areas with p₀ =40;

(c) two symmetrically located ischial hump areas with p₀ =60; and

(d) a centrally located coccyx area with p₀ =50;

wherein said backrest surface is divided into the following areas with corresponding pressure sensitivity thresholds (p₀) given in mbar;

(a) a centrally located pelvic area with p₀ =30;

(b) a centrally located lordotic area with p₀ =30;

(c) two symmetrically located lateral bead areas with p₀ =40; and

(d) two symmetrically located shoulder areas with p_o =30;

within each area, evaluating local pressure values of the pressure distribution corresponding to the difference of a local pressure from the respective pressure sensitivity threshold (p_o) via multiplication by a quality factor so as to form an evaluated seat pressure distribution as a product function with the respective pressure sensitivity threshold (p_o) being assigned a value of 1 as the quality factor and, starting with the respective pressure sensitivity threshold (p₀), with an increasing difference of a local sitting pressure from the pressure sensitivity threshold (p₀) a progressively increasing value is used as the quality factor;

integrating the pressure distributions evaluated in this manner in the individual areas, and adding up the integral values of all the areas;

outputting a sum of the adding step as a rating number for the pressure comfort of the seat cushion or the seat back cushion of the seat.

2. The method according to claim 1, wherein only a higher loaded area is evaluated in the areas which are in symmetrical pairs.

3. The method according to claim 1, wherein measured pressure values determined by the pressure sensors in the measuring mat are evaluated directly with the respective associated quality factor via multiplication in the step of evaluating the pressure distribution within each individual area.

4. The method according to claim 1, wherein for evaluating a sitting pressure distribution within the individual areas, the method further comprises the steps of:

a total range of measured pressure values, starting with the respective pressure sensitivity threshold (p₀) of the anthropomorphically determined sitting range, is subdivided into arithmetically staged increasing individual areas of pressure--pressure stages--and each pressure stage is assigned a progressively increasing quality factor, with the respective pressure sensitivity threshold (p₀) being assigned a quality factor of 1;

within each anthropomorphically determined sitting area for each individual pressure stage, the size of the area loaded with this pressure level is determined and this area is multiplied by the respectively assigned quality factor;

the sum of all the multiplied areas is output as the rating number for the pressure comfort of the seat cushion or the seat back cushion of the seat.

5. The method according to claim 4, wherein in order to determine the area loaded within a pressure stage, the number of pressure sensors whose signals fall in this pressure stage is counted.

6. The method according to claim 4, wherein the pressure stages are subdivided as follows and each pressure stage is assigned a valuation factor that is given later:

pressure measurement values that correspond to pressure sensitivity threshold (p₀) with an approximation of approximately ±

10 to 15% are assigned a quality factor of 1.0;

pressure measurement values that correspond to a comparison value that is higher by comparison with pressure sensitivity threshold (p₀) by one times a certain differential amount (Δ

p) with an approximation of approximately ±

10 to 15% are assigned an area-constant quality factor k¹ with k>

1.7;

pressure measurement values that correspond to a comparison value that is higher by comparison with pressure sensitivity threshold (p₀) by twice the differential amount (Δ

p), with an approximation of approximately ±

10 to 15%, are assigned an area-constant quality factor of k² ;

pressure measurement values that correspond to a comparison value that is higher with respect to pressure sensitivity threshold (p₀) by n times the differential amount (Δ

p) with an approximation of approximately ±

10 to 15% are assigned an area-constant quality factor kⁿ.

7. The method according to claim 4, wherein during the evaluation of the sitting pressure distribution within the individual areas, three to five, and preferably four, pressure stages are used.

8. The method according to claim 7, wherein in the evaluation of the sitting pressure distribution within the individual areas, the following pressure stages and corresponding quality factors assigned to each are used, with approximately 10 mbar being used as a pressure differential amount Δ

p;

in the pressure range p₀ to 2 Δ

p, the quality factor is 1;

in the pressure range p₀ +3 Δ

p to p₀ +4 Δ

p, the quality factor is 2;

in the pressure range p₀ +5 Δ

p to p₀ +6 Δ

p, the quality factor is 4; and

in the pressure range above p₀ +7 Δ

p, the quality factor is 8.

9. The method according to claim 1, wherein a realistic mechanical loading of the seat cushion by an anthropomorphically designed upholstered seat testing punch is simulated in a testing machine, with the seat testing punch naturally simulating via hard and soft parts an area of the buttocks and thighs of a human being.

10. The method according to claim 1, wherein a specific pressure differential amount (Δ

p) by which the higher comparison value differs from the pressure sensitivity threshold (p₀) or from the next lower comparison value is approximately 10 mbar.

11. The method according to claim 1, wherein the method of pressure comfort determination is performed several times under seat loading with differently sized subjects in each case or with seat testing punches of different sizes, and the rating numbers thus obtained for pressure comfort are averaged or added.

12. The method according to claim 6, wherein the method is conducted three times, with a 5% percentile subject or a correspondingly dimensioned 5% percentile seat testing punch, a 50% percentile subject or seat testing punch, and a 95% percentile subject or seat testing punch.

13. A method for determining a user pressure comfort of a cushion, the method comprising the steps of:

loading the cushion in accordance with a normal use due to a user;

determining a pressure distribution on the cushion using a measuring mat, said measuring mat containing a plurality of pressure sensors providing pressure signals arranged and distributed according to a coverage area;

groupwise combining the pressure signals from groupings of said pressure sensors in the measuring mat according to anthropomorphically determined areas of the user having different pressure sensitivity thresholds;

separately evaluating for each of said anthropomorphically determined areas the signals of the pressure sensors combined groupwise;

within each of said anthropomorphically determined areas, local pressure values of the pressure distribution which correspond to a difference of a local pressure from a respective pressure sensitivity threshold (p_o) are evaluated via multiplication with a quality factor to form an evaluated pressure distribution as a product function, said pressure sensitivity threshold (p₀) being assigned an initial quality factor value which progressively increases with increasing differences between the local pressure values from the respective pressure sensitivity threshold (p₀);

integrating the pressure distributions evaluated above for each of said anthropomorphically determined areas;

adding-up the integrated values of all of said anthropomorphically determined areas; and

using the sum of said adding step as a rating number for the pressure comfort of the cushion.