Zip-grip coaxial cable F-connector

• US 5,879,191 A
• Filed: 12/01/1997
• Issued: 03/09/1999
• Est. Priority Date: 12/01/1997
• Status: Expired due to Term

• Current Assignee: PPC Broadband Incorporated (Belden Inc.)
• Original Assignee: Gilbert Engineering Company Incorporated (Corning Incorporated)
• Inventors: Burris, Donald A.
• Primary Examiner(s): NGUYEN, KHIEM M
• Application Number:
  US08/980,946
• Time in Patent Office: 463 Days
• Field of Search: 439/98, 439/578-585, 439/271, 439/278, 439/281, 439/610, 439/877, 29/842, 29/844, 29/845
• US Class Current: 439/584
• CPC Class Codes: H01R 13/5202 Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
• CPC Class Codes: H01R 9/0518 Connection to outer conductor by crimping or by crimping ferrule
• CPC Class Codes: H01R 9/0521 Connection to outer conductor by action of a nut

Abstract

An F-connector for terminating the end of a coaxial drop cable includes a tubular post and fastening nut, along with a modified form of body member. The body member outer wall includes a series of annular ridges, and the end of the body member includes a beveled surface. The F-connector includes a collar assembly that incorporates a gripping ring. The collar assembly has a central passage for receiving the end of the coaxial cable. One end of the collar assembly has an internal bore of a diameter commensurate with the outer diameter of the body member; the internal bore also has annular ridges formed thereon which frictionally engage the ridges on the outer wall of the body member. A compression tool longitudinally compresses the collar assembly over the body member during installation, causing the beveled surface of the body member to cam the gripping ring inwardly toward the tubular post, securing the outer jacket and conductive braid of the coaxial cable therebetween.

Claims

1. A connector for coupling the end of a coaxial cable to a threaded port, the coaxial cable having a center conductor surrounded by a dielectric, the dielectric being surrounded by a conductive grounding braid, and the conductive grounding braid being surrounded by a protective outer jacket, said connector comprising in combination:

a. a tubular post having a first end adapted to be inserted into an exposed end of the coaxial cable around the dielectric thereof and under the conductive grounding braid thereof, said tubular post having an opposing second end;

b. a cylindrical body member having a first end and a second end, the first end of said cylindrical body member having a first central bore for encircling said tubular post and for receiving the conductive grounding braid and outer jacket of the coaxial cable, the second end of said cylindrical body member having a second central bore coaxial with, but smaller in diameter than, said first central bore for encircling and engaging said tubular post proximate the second end thereof, said cylindrical body member including a generally cylindrical outer wall of a first predetermined diameter, said outer wall having a plurality of spaced annular ridges formed thereupon;

c. a nut having a first end for rotatably engaging the second end of said tubular post and the second end of said cylindrical body member, said nut having an opposing second end with an internally threaded bore for threadedly engaging the threaded port;

d. a collar assembly having a central passage therein extending between first and second opposing ends of said collar assembly, the first end of said collar assembly having a first internal bore forming a portion of the central passage, the first internal bore having an inner diameter commensurate with the first predetermined diameter of the cylindrical outer wall of said cylindrical body member, the first internal bore having a plurality of spaced annular ridges formed thereupon, the second end of said collar assembly having a second internal bore forming a portion of the central passage, the second internal bore being of sufficient diameter to permit the jacket of the coaxial cable to extend therethrough;

e. a wedging member extending within the central passage of said collar assembly and directed toward the first end of said collar assembly; and

f. the first end of said collar assembly being adapted to engage and receive the first end of said cylindrical body member whereby the spaced annular ridges formed upon said first internal bore can be forced over the spaced annular ridges formed upon the outer wall of said cylindrical body member, while simultaneously forcing the first end of said cylindrical body member to engage said wedging member to radially compress said wedging member against the jacket of the coaxial cable inwardly toward said tubular post.

2. The connector recited by claim 1 wherein said wedging member is an annular gripping ring having first and second ends, the first end of said annular gripping ring being supported by said collar assembly, the second end of said annular gripping ring extending freely toward the first end of said collar assembly, said annular gripping ring including a central bore for receiving the outer jacket of the coaxial cable, said annular gripping ring and said first internal bore defining a volume for receiving the first end of said cylindrical body member.

3. The connector recited by claim 2 wherein said annular gripping ring is integral with said collar assembly.

4. The connector recited by claim 3 wherein said collar assembly and said integral annular gripping ring are formed of plastic.

5. The connector recited by claim 2 wherein said collar assembly includes a resilient O-ring disposed adjacent the first end of said annular gripping ring, and wherein compression of said collar assembly over said cylindrical body member compresses said resilient O-ring to form a seal between said collar assembly and the jacket of the coaxial cable.

6. The connector recited by claim 2 including an O-ring disposed about said annular gripping ring proximate the first end thereof, wherein compression of said collar assembly over said cylindrical body member causes the first end of said cylindrical body member to engage and compress said O-ring to form a seal between said cylindrical body member and said collar assembly.

7. The connector recited by claim 1 wherein the outer cylindrical wall of said cylindrical body member has a groove formed therein, said connector including an O-ring seated in said groove for engaging the first internal bore of said collar assembly to form a seal between said cylindrical body member and said collar assembly.

8. The connector recited by claim 1 wherein said plurality of spaced annular ridges formed upon the outer wall of said body member and said plurality of spaced annular ridges formed upon said first internal bore form interlocking gripping teeth that are forced to slide across each other when said collar assembly is compressed over said cylindrical body member and which resist removal of said collar assembly from said cylindrical body member following such compression.

9. The connector recited by claim 2 wherein the second end of said annular gripping ring has a plurality of longitudinally extending slots formed therein for dividing the second end of said annular gripping ring into a corresponding plurality of arcuate wedging fingers that are each radially compressed inward against the jacket of the coaxial cable as the first end of said cylindrical body member advances over and about said arcuate wedging fingers.

10. The connector recited by claim 9 wherein said annular gripping ring has an annular groove formed therein dividing the first end of said annular gripping ring from the second end thereof, said plurality of longitudinally extending slots extending from the second end of said annular gripping ring to said annular groove, said annular groove forming a weakened portion of said annular gripping ring to facilitate the radial compression of said plurality of arcuate wedging fingers inwardly toward said tubular post.

11. The connector recited by claim 1 wherein the first end of said cylindrical body member includes a beveled portion extending from the first central bore thereof outwardly toward the outer wall thereof, the beveled portion of the first end of said cylindrical body member being, adapted to cam said wedging member against the jacket of the coaxial cable inwardly toward said tubular post.

12. A method of attaching a coaxial cable end connector to the end of a coaxial cable, the coaxial cable having a center conductor surrounded by a dielectric, the dielectric being surrounded by a conductive grounding shield, and the conductive grounding shield being surrounded by a protective outer jacket, and the coaxial cable end connector including a tubular post having a first end adapted to be inserted into an exposed end of the coaxial cable between the dielectric and outer jacket thereof and including a second opposing end, the coaxial cable end connector also including a cylindrical body member, the cylindrical body member having a first end including a first central bore therein for encircling the first end of the tubular post and for receiving the outer jacket of the coaxial cable, the cylindrical body member having a second end engaged with the second end of the tubular post, the cylindrical body member including a generally cylindrical outer wall of a first predetermined diameter, said method comprising the steps of:

a. providing a series of spaced annular ridges upon the outer wall of the cylindrical body member;

b. providing a collar assembly having a central passage extending therethrough from a first end of the collar assembly to a second end thereof, including a first internal bore formed in the first end of the collar assembly with an inner diameter commensurate with the first predetermined diameter of the outer wall of the cylindrical body member;

c. providing a series of spaced annular ridges upon the first internal bore of the collar assembly;

d. providing a wedging member within the central passage of the collar assembly, and directed toward the first end of the collar assembly;

e. partially advancing the first end of the collar assembly over the first end of the cylindrical body member for allowing at least one of the annular ridges of the collar assembly to slide past at least one of the annular ridges of the body member, thereby mounting the collar assembly upon the cylindrical body member;

f. slipping the collar assembly over the end of the coaxial cable for allowing the coaxial cable to extend through the central passage of the collar assembly and into the tubular post for allowing the center conductor and dielectric to extend through the tubular post and allowing the outer jacket to extend into the first central bore of the cylindrical body member;

g. further advancing the first end of the collar assembly over the first end of the cylindrical body member for allowing the series of annular ridges of the collar assembly to slide past the series of annular ridges of the cylindrical body member, while simultaneously forcing the first end of said cylindrical body member against the wedging member to radially compress the wedging member against the jacket of the coaxial cable inwardly toward the tubular post.

13. The method recited by claim 12 wherein the step of providing a wedging member includes the step of providing an annular gripping ring having first and second ends, and supporting the first end of the annular gripping ring within the internal passage of the collar assembly while allowing the second end of the annular gripping ring to extend freely toward the first end of the collar assembly, the annular gripping ring including a central bore for receiving the outer jacket of the coaxial cable, and wherein said further advancing step includes the step of forcing the first end of the cylindrical body member between the collar assembly and the annular gripping ring in order to radially compress the second end of the annular gripping ring against the jacket of the coaxial cable inwardly toward the tubular post.

14. The method recited by claim 13 wherein the step of providing the annular gripping ring includes the step of making the annular gripping ring integral with the collar assembly.

15. The method recited by claim 14 including the step of forming the collar assembly and integral annular gripping ring from plastic.

16. The method recited by claim 13 including the step of disposing a resilient O-ring adjacent the first end of the annular gripping ring, and wherein the step of forcing the first end of the cylindrical body member between the collar assembly and the annular gripping ring includes the step of urging the first end of the annular gripping ring against the resilient O-ring to compress the O-ring and to form a seal between the collar assembly and the jacket of the coaxial cable.

17. The method recited by claim 13 including the step of disposing an O-ring about the annular gripping ring, and wherein the step of forcing the first end of the cylindrical body member between the collar assembly and the annular gripping ring includes the step of compressing the O-ring to form a seal between the cylindrical body member and the collar assembly.

18. The method recited by claim 13 including the step of forming a groove in the outer cylindrical wall of the cylindrical body member and seating an O-ring within the groove for engaging the collar assembly within the first internal bore thereof to form a seal between the cylindrical body member and the collar assembly.

19. The method recited by claim 13 including the step of forming longitudinally extending slots in the second end of the annular gripping ring for dividing the second end at the annular gripping ring into a plurality of arcuate wedging fingers that are each radially compressed inward against the jacket of the coaxial cable as the first end of the cylindrical body member advances over and about the arcuate wedging fingers.

20. The method recited by claim 19 including the step of forming an annular groove within the annular gripping ring for dividing the first end of the annular gripping ring from the second end thereof and for forming a weakened portion of the annular gripping ring to facilitate the radial compression of the plurality of arcuate wedging fingers inwardly toward the tubular post.

21. The method recited by claim 13 including the step of forming a beveled portion on the first end of the cylindrical body member extending from the first central bore thereof outwardly toward the outer wall thereof, and wherein the step of forcing the first end of the cylindrical body member between the collar assembly and the annular gripping ring includes the step of camming the beveled portion of the first end of the cylindrical body member against the second end of the annular gripping ring.