Battery terminal connector

• US 5,879,202 A
• Filed: 06/12/1997
• Issued: 03/09/1999
• Est. Priority Date: 06/12/1997
• Status: Expired due to Term

• Current Assignee: AEES Incorporated (PKC Group OYJ)
• Original Assignee: Aluminum Company of Egypt
• Inventors: Zhao, Weiping
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US08/874,112
• Time in Patent Office: 635 Days
• Field of Search: 439/759-764, 439/765
• US Class Current: 439/762
• CPC Class Codes: H01R 11/283 Bolt, screw or threaded ferrule parallel to the battery post
• CPC Class Codes: H01R 11/286 having means for improving contact between battery post and clamping member, e.g. uneven interior surface

Abstract

A battery terminal connector for connection to a battery post, particularly useful in automotive application. The connector includes a plate having an aperture which is shaped and sized to fit about the battery post. A slot extends from the aperture to one end of the plate so as to form two spines in the plate which are separated by the slot. With the plate positioned in a horizontal orientation, one spine has an extender element, such as a bolt, extending upwardly from the spine. The other spine has a receiving element such as an upwardly extending clasp. A camming band seats about the bolt and about the clasp, and extends across the slot. A nut is rotatable on the bolt and can be moved downwardly to forcibly contact the camming band. The nut and camming band have cooperating surfaces such that downward movement of the nut on the bolt forces the camming band to move laterally relative to the bolt. This lateral motion of the camming band pulls the clasp so that the bolt and clasp move toward each other. Correspondingly, the two spines move toward each other, contracting the width of the slot between the spines. This contraction also tightens the aperture about the battery post.

Claims

1. A battery terminal connector for connection to a battery post comprising:

a connector plate having an aperture configured to fit about said post intermediate a first end and a second end of said plate, said plate having a slot extending from said first end to said aperture so as to form in said plate a first spine and a second spine;

said first spine having an extender affixed thereto, said extender having a shaft extending upwardly from said first spine and an extender camming surface;

said second spine having a camming band receiver integrally formed therewith;

a camming band having a band camming surface configured to cooperate with said extender camming surface and a gripping portion configured to cooperate with said camming band receiver; and

at least a portion of said extender being rotatable such that said extender camming surface contacts said band camming surface and moves said band so that said gripping portion of said camming band and said camming band receiver move toward said extender, thereby varying the width of said slot and tightening said aperture about said post.

2. The battery terminal connector of claim 1 wherein said extender comprises a threaded bolt and nut, said nut including said extender camming surface and being rotatable on said bolt.

3. The battery terminal of claim 1 wherein said aperture has a central upwardly extending axis and said extender shaft has an upwardly extending axis, and wherein upon said varying of the width of said slot and tightening of said aperture about said post, the distance between said axes is lessened.

27. The terminal connector of claim 1 further comprising a coupling for connection of an electrical conduit.

4. A battery terminal connector for connection to a battery post comprising:

a connector plate having a first end, a second end, an aperture intermediate said ends, said aperture contoured to contact about said post, and a slot of variable width extending from said first end to said aperture so as to form in said connector plate a first spine and a second spine;

an extender having a shaft rising from said first spine;

a clasp portion rising from said second spine;

a camming band having a band camming surface cooperating with said extender and a gripping portion cooperating with said clasp;

at least a portion of said extender being rotatable to contact said camming band and move said band such that said gripping portion and clasp move toward said extender, thereby varying the width of said slot and tightening said aperture about said post.

5. The terminal connector of claim 4 further comprising a nut rotatable and translatable on said extender shaft, said nut having an extender camming surface cooperating with said band camming surface.

6. The terminal connector of claim 4 wherein said band camming surface comprises a cavity in said band positionable about said extender.

7. The terminal connector of claim 4 wherein said extender comprises a threaded bolt and nut, said nut being rotatable on said bolt.

8. The terminal connector of claim 7 wherein said connector plate has a top side and a bottom side, and wherein said bolt has a head contacting said bottom side.

9. The terminal connector of claim 7 wherein said head of said bolt has a roughened surface fixedly secured to said bottom side.

10. The terminal connector of claim 7 wherein said connector plate has a rib extending downwardly below said bottom side, and wherein said bolt head has a surface contacting and restrained by said rib.

11. The terminal connector of claim 4 wherein said aperture is formed by a post fitting rising from said connector plate.

12. The terminal connector of claim 11 wherein said post fitting includes a roughened inner surface contacting said post.

13. The terminal connector of claim 12 wherein said roughened inner surface is vertically serrated.

14. The terminal connector of claim 11 wherein said post is circular in cross section and said post fitting is substantially circular in cross section.

15. The terminal connector of claim 14 wherein said post fitting has a central axis and said extender shaft has an axis parallel to said post fitting axis, and wherein upon said movement such that said gripping portion and clasp move toward said extender, the distance between said axes is lessened.

16. The terminal connector of claim 11 wherein said post and post fitting are truncated.

17. The terminal connector of claim 4 wherein said band camming surface comprises an oblong cavity positioned about said extender.

18. The terminal connector of claim 17 wherein said oblong cavity is generally normal to said slot.

19. The terminal connector of claim 17 wherein said band camming surface comprises an angled internal surface.

20. The terminal connector of claim 4 wherein said connector plate has a top side and a bottom side and wherein said shaft is the shaft of a bolt having a head, said head having a serrated surface contacting said bottom side and thereby being restrained from rotation.

21. The terminal connector of claim 4 wherein said shaft is rigidly affixed to said connector plate.

22. The terminal connector of claim 21 wherein said shaft is welded or brazed to said connector plate.

23. The terminal connector of claim 4 wherein said connector plate has a first support rib extending downwardly from said first spine and a second support rib extending downwardly from said second end, wherein said first spine has a threaded hole therethrough, and wherein said extender comprises a threaded shaft and an integral head having a head camming surface, said extender being rotatable to move said shaft along said threaded hole such that said head camming surface contacts said band camming surface to laterally move said band.

24. The terminal connector of claim 5 wherein said connector is configured to accept a torque applied to said nut of at least 4.9 newton-meters.

25. The terminal connector of claim 4 further comprising a coupling for connection of an electrical conduit.

26. The terminal connector of claim 4 wherein said connector plate is fabricated as stamped sheet metal piece including extrusion and drawing processes.

28. A battery terminal connector for connection to a battery post comprising:

a connector plate having a first end, a second end, an aperture intermediate said ends, said aperture contoured to contact about said post, and a slot of variable width extending from said first end to said aperture so as to form in said connector plate a first spine and a second spine;

an extender having a shaft rising from said first spine;

a cleft formed in said second spine;

a camming band having a band camming surface cooperating with said extender and a gripping portion cooperating with said cleft;

at least a portion of said extender being rotatable to contact said camming band and move said band such that said gripping portion and second spine move toward said extender, thereby varying the width of said slot and tightening said aperture about said post.

29. The connector of claim 28 wherein said gripping portion comprises a peg.

30. The connector of claim 28 further comprising a coupling for connection of an electrical conduit.

31. The connector of claim 28 wherein said aperture is formed by a post fitting rising from said connector plate.

32. The connector of claim 28 wherein said aperture is generally circular having a central axis, and wherein said extender shaft has an axis parallel to said aperture axis, and wherein upon said gripping portion moving toward said extender, the distance between said axes is lessened.

33. A terminal connector for attachment to a battery post, comprising:

a generally cylindrical post fitting sized and configured to seat about said post, said fitting having an open slit therein;

a connector plate integrally formed with said post fitting, said plate having a first spine and a second spine spaced by a slot extending from said slit, said first spine having an extender extending upwardly therefrom and said second spine having a gripping portion formed integral therewith;

a camming band contacting said extender and said gripping portion and extending across said slot, said band having a band camming surface;

said extender having a movable extender camming surface configured to interact with said band camming surface such that upon movement of said extender camming surface in a preselected direction, said extender camming surface contacts and moves said camming band surface, camming band, gripping portion and second spine to lessen the width of said slot and slit and tighten said fitting about said post.

34. The connector of claim 33 wherein said plate further comprises an integrally formed conduit grip.

35. The connector of claim 33 wherein said plate further comprises a first and second conductor grip.

36. The connector of claim 35 wherein said first and second conductor grip are arranged with said plate in a bent "T" configuration.

37. The connector of claim 33 wherein said extender comprises a threaded shaft and a wing nut, and said movable extender camming surface is on said wing nut.

38. A battery comprising:

a vertically extending battery post; and

a terminal connector connected to said post, said connector including;

a connector plate having an aperture configured to fit about said post intermediate a first end and a second end of said plate, said plate having a slot extending from said first end to said aperture so as to form in said plate a first spine and a second spine;

said first spine having an extender affixed thereto, said extender having a shaft extending upwardly from said first spine and an extender camming surface;

said second spine having a camming band receiver integrally formed therewith;

a camming band having a band camming surface configured to cooperate with said extender camming surface and a gripping portion configured to cooperate with said camming band receiver; and

at least a portion of said extender being rotatable such that said extender camming surface contacts said band camming surface and moves said band so that said gripping portion of said camming band and said camming band receiver move toward said extender, thereby varying the width of said slot and tightening said aperture about said post.