Exhaust fan

• US 5,879,232 A
• Filed: 03/25/1997
• Issued: 03/09/1999
• Est. Priority Date: 03/25/1997
• Status: Expired due to Term

• Current Assignee: Dexter AXLE Company (DexKo Global, Inc.)
• Original Assignee: Tomkins Industries Incorporated (Gates Industrial Corp. Plc)
• Inventors: Bickel, Randall Allen, Luter, Robert J. II
• Primary Examiner(s): Joyce, Harold
• Application Number:
  US08/826,346
• Time in Patent Office: 714 Days
• Field of Search: 454/292, 454/346, 454/347, 454/349, 454/353, 454/354, 362/365, 362/366, 362/148, 362/149, 362/150, 285/239, 285/382.5, 248/906
• US Class Current: 454/349
• CPC Class Codes: F04D 25/08 the working fluid being air, e.g. for ventilation
• CPC Class Codes: F04D 29/602 Mounting in cavities
• CPC Class Codes: F24F 2007/001 with exhausting air ducts
• CPC Class Codes: F24F 7/013 using wall or window fans, displacing air through the wall or window

Abstract

An exhaust fan for bathrooms and the like having two principal structural elements--a housing assembly and a motor plate assembly--wherein the housing assembly includes a generally cylindrical housing formed of injection molded plastic. The housing assembly includes a circumferential mounting flange and mounting clips carried thereon for mounting the fan in a ceiling panel or the like in an arbitrary angular orientation. Flexible mounting tabs on the motor plate assembly releasably engage notches on the housing for snap together assembly. Integral strain relief for power supply wiring is molded into a wiring compartment in the housing. An oval duct connector having an outer circumferential lip extends from an exhaust outlet and is adapted to releasably engage a round flexibly resilient spring reinforced duct thereover. The motor plate assembly also covers the wiring compartment when fitted into the housing assembly.

Claims

1. An exhaust fan for mounting in a circular opening in a panel and providing for unlimited angular positioning of an exhaust port with respect to the ceiling panel, comprising a fan housing having a generally cylindrical body portion adapted to be received within said circular opening,

said body portion having the exhaust port extending generally outwardly therefrom and positioned above said panel when said body portion is inserted within said panel opening,

said body portion further provided with a generally radially extending circumferential flange proportioned to abut a lower surface of said ceiling panel when said body portion is fully inserted in said circular opening,

said housing being rotatable in relation to said panel to position said exhaust port for ease of access to an air exhaust duct above said panel, a plurality of fasteners carried on said flange accessible from a position below said panel,

each said fastener having a threaded portion above said flange terminating in a generally radially extending retainer portion, each said fastener being moveable between a retracted position in which said retainer portion is turned to a position adjacent said body portion and an extended position in which said retainer portion extends generally radially from said housing, stop means on said housing defining said retracted and extended positions,

each said threaded portion receiving an operator screw extending through a hole in said flange with the driving head of said screw positioned below said flange for access from a position below said panel,

said fastener being rotatable by said screw from said retracted position to said extended position by said stop means and thereafter moveable linearly along said screw to draw said retainer portion against said panel for securing said housing in a selected position with respect to said panel, and

wherein said exhaust port is oval in cross-section over a substantial portion of its length, and is proportioned to receive a spring reinforced flexible exhaust hose thereover by the flattening of said hose into an oval shape against its reinforcing spring whereby the resiliency of said hose when released tends to cause said hose to return to a circular shape on said exhaust port causing the sides of said hose to grip said exhaust port along its long transverse axis.

2. The exhaust fan of claim 1 in which said exhaust port is formed with an outer circumferential lip proportioned to engage said exhaust hose and resist movement of said exhaust hose off of said port.

3. An exhaust fan for mounting in an opening in a panel comprising:

a housing assembly including

a blower compartment,

an exhaust outlet in communication with said blower compartment,

an air inlet in communication with said blower compartment having a peripheral edge lying in a plane,

a scroll, and

a wiring compartment, said wiring compartment separated from said blower compartment by said scroll, said wiring compartment having a wiring access opening, and

a motor plate assembly proportioned to fit within said air inlet and adapted to cover said wiring access opening when said motor plate assembly is fitted within said air inlet.

4. The exhaust fan recited in claim 3 wherein said housing assembly further includes a plurality of notches adjacent said peripheral edge, and said motor plate assembly further includes a plurality of flexible mounting tabs having protuberances, said mounting tabs arranged about the periphery of said motor plate assembly and proportioned to releasably engage said protuberances with said plurality of notches, whereby said motor plate assembly is adapted for mounting in said housing assembly by aligning said protuberances with said notches and pressing said motor plate assembly into said housing assembly until said protuberances snap into said notches, and said motor plate assembly is adapted for removal from said housing assembly by flexing said tabs to disengage said protuberances from said notches and withdrawing said motor plate assembly from said housing assembly.

5. An exhaust fan for installation in an opening in a panel and providing for coupling a round flexible duct having therein a helical wire to said fan comprising:

a housing assembly having a body portion,

said body portion having an exhaust outlet extending generally outwardly therefrom and positioned above said panel when said body portion is inserted within said panel opening,

said exhaust outlet including a duct connection having a substantially oval cross section and proportioned to receive thereover said round flexible duct by flattening said duct into a substantially oval shape,

whereby when said duct is released said helical wire tends to cause said duct to return to a round shape on said duct connection causing said duct to grip said duct connection.

6. The exhaust fan recited in claim 5 wherein said duct connection includes a circumferential lip extending outwardly therefrom proportioned to engage an inner surface of said duct.

7. An exhaust fan for mounting in an opening in a panel comprising:

a housing assembly having a body portion including,

an electrical wiring compartment having at least one wiring entrance, and

at least one integral wiring strain relief formed unitarily with said body portion,

whereby said wiring strain relief prevents tensile strain imparted to a portion of power supply wiring disposed exteriorly to said housing assembly from being transmitted to a portion of said wiring disposed interiorly to said wiring compartment, and

wherein said at least one integral wiring strain relief comprises at least one tang proportioned to fit within said wiring entrance including,

a pivot end pivotally connected to said body portion, and

a gripping end extending substantially within said entrance, said gripping end biased inwardly toward the interior of the wiring compartment,

whereby said at least one tang is pivotable inwardly to permit insertion of said wiring into said wiring compartment with a minimum of insertion force, and said gripping end is adapted to engage said wiring in snug frictional fit.

8. The exhaust fan recited in claim 7 wherein said integral strain relief comprises a pair of tangs having pivot ends pivotally connected to said body portion at opposite sides of said wiring entrance opening and gripping ends disposed in adjacent spaced relation to each other to grip said wiring therebetween.

9. The exhaust fan recited in claim 7 wherein said housing assembly further includes a scroll and a wiring compartment, said scroll separating said wiring compartment from said blower compartment, and said motor plate assembly is proportioned to cover said wiring compartment when said motor plate assembly is fitted within said housing assembly.

10. The exhaust fan recited in claim 7 wherein said body portion further includes a plurality of notches, and said motor plate assembly further includes a plurality of flexible mounting tabs having protuberances arranged about the periphery of said motor plate assembly proportioned to releasably engage said plurality of notches.

11. The exhaust fan recited in claim 7 wherein said body portion includes an exhaust outlet extending generally outwardly therefrom having a substantially oval duct connector for attaching a substantially circular flexibly resilient exhaust duct at an exterior portion of said connector, said duct connector including a circumferential lip extending outwardly from said oval duct connector and proportioned to engage said duct at an inner surface of said duct and resist movement of said duct off of said connector.

12. An exhaust fan for mounting in a panel comprising:

a housing assembly including

a substantially cylindrical side wall,

a top wall,

an exhaust outlet extending generally radially outwardly from said housing assembly,

a scroll cooperating with said side wall and said top wall to define a substantially volute blower compartment, said blower compartment in communication with said exhaust outlet,

a mounting flange extending radially outwardly from said side wall having an upper surface proportioned to abut a lower surface of said panel when said fan is fully inserted in said opening,

a plurality of mounting clips carried on said mounting flange for securing said housing assembly to said panel; and

a motor plate assembly including

a plate proportioned to fit within said housing assembly, said plate spaced a predetermined distance from said top wall,

a substantially circular venturi opening in said plate having a diameter smaller than a diameter of said blower compartment and having substantial registration with said blower compartment,

a motor mount strut spanning said venturi opening;

whereby said housing assembly is rotatable in said panel opening to a predetermined orientation with respect to said panel.

13. The exhaust fan of claim 12 wherein said housing assembly further includes at least one electrical wiring strain relief formed integrally with said housing assembly for preventing strain imparted to a portion of electrical power supply wiring entering said housing assembly disposed exteriorly to said housing assembly from being transmitted to a portion of said wiring disposed interiorly to said housing assembly.

14. The exhaust fan recited in claim 13 wherein said at least one electrical wiring strain relief comprises:

a slot formed in either said top wall, or said side wall, or both, and

at least one tang proportioned to fit within said slot, including a pivot end pivotally connected to said housing assembly, and a gripping end extending substantially within said slot, said tang biased inwardly of said housing assembly;

whereby said at least one tang is pivotable inwardly to permit insertion of said power supply wiring into said interior with a minimum of insertion force, and said gripping end is proportioned to engage said wiring in snug frictional fit.

15. The exhaust fan recited in claim 12 wherein each of said plurality of mounting clips comprise:

a substantially cylindrical threaded portion extending upwardly from said upper side, said threaded portion including a threaded bore along its longitudinal axis, and

a retainer portion extending substantially radially outwardly from said threaded portion and being positioned above said panel when said housing assembly is inserted in said panel opening,

a screw extending through a hole in said mounting flange to threadably engage said bore, and

stop means extending from said housing assembly adjacent said threaded portion,

whereby during mounting in said panel said mounting clip is first pivoted to lie substantially flat against said housing assembly, said housing assembly is positioned in said panel opening until said mounting flange contacts said panel, a torque is applied to said screw to pivot said mounting clip until said stop arrests said mounting clip, and further torque is applied to said screw to draw said mounting clip toward said mounting flange until said panel is held securely between said retainer portion and said mounting flange.

16. The exhaust fan recited in claim 12 wherein said scroll cooperating with said side wall and said top wall further defines a wiring compartment, said scroll separating said wiring compartment from said blower compartment, and said motor plate assembly is proportioned to cover said wiring compartment when said motor plate assembly is fitted within said housing assembly.

17. The exhaust fan recited in claim 12 wherein said housing assembly further includes a plurality of notches in said side wall adjacent said mounting flange, and said motor plate assembly further includes a plurality of flexible mounting tabs having protuberances arranged about the periphery of said motor plate assembly proportioned to releasably engage said plurality of notches.

18. The exhaust fan of claim 12 wherein said exhaust outlet further comprises a substantially oval duct connector for attaching a substantially circular flexibly resilient exhaust duct over an exterior portion of said connector, said duct connector including a circumferential lip extending outwardly from said oval duct connector proportioned to engage said duct at an inner surface of said duct and resist movement of said duct off of said duct connector.

19. An exhaust fan for mounting in an opening in a panel and providing for easy assembly of two principal structural elements comprising:

a housing assembly including

a housing adapted to be received within said panel opening and formed by molding plastic further including,

a side wall,

a top wall,

a scroll cooperating with said side wall and said top wall to define a generally volute blower compartment separated from a wiring compartment by said scroll,

an exhaust outlet communicating with said blower compartment having a duct connector portion extending generally outwardly from said housing and proportioned to be above said ceiling panel when said housing is inserted in said opening,

a peripheral mounting flange extending generally outwardly from said housing proportioned to abut a lower surface of said panel when said housing is fully inserted in said panel opening,

a plurality of notches arranged about a periphery of said housing; and

a motor plate assembly including

a motor plate proportioned to fit within said housing and cover said wiring compartment when fully inserted in said housing,

said plate defining a venturi opening positioned to communicate with said blower compartment, and

said plate including flexible mounting tabs having protuberances proportioned to releasably engage said notches;

whereby said fan is adapted to be assembled by inserting said motor plate assembly into said housing assembly until said protuberances snap into said notches.

20. An exhaust fan for mounting in an opening in a panel comprising:

a molded housing assembly including

a blower compartment,

an exhaust outlet in communication with said blower compartment, and

an air inlet in communication with said blower compartment having a peripheral edge lying in a plane,

a molded motor plate assembly proportioned to fit within said

air inlet and including

a plate defining a plane,

a venturi opening through said plate, and

a motor mount formed integrally with said plate and arching away from said plane defined by said plate for supporting a motor and fan blade at said venturi opening.

21. The exhaust fan of claim 20 wherein said motor mount is formed as a bridge-like yoke structure including legs attached to said plate and extending upwardly to a common motor support location centrally of said venturi opening.

22. The exhaust fan of claim 20 wherein said motor mount comprises a round snap-in plastic structure.

23. The exhaust fan of claim 20 wherein said motor plate assembly comprises a snap-in structure including tabs having surface portions for engaging cooperating surface portions on said housing assembly, and said tabs are adapted to flex to disengage said surface portions from cooperating engagement for removal of said motor plate assembly from said housing assembly, and said housing assembly further including a peripheral mounting flange extending radially outwardly from said peripheral edge for mating against said panel when said exhaust fan is installed, said tabs including free ends which extend beyond said peripheral mounting flange to facilitate grasping of said tabs during removal of said motor plate assembly.