Gas tube surge protector with interacting varistors

• US 5,880,919 A
• Filed: 06/24/1997
• Issued: 03/09/1999
• Est. Priority Date: 06/24/1997
• Status: Expired due to Term

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Siecor Corporation (Corning Incorporated)
• Inventors: Napiorkowski, John J., Brower, Boyd G.
• Primary Examiner(s): Gaffin, Jeffrey
• Assistant Examiner(s): JACKSON, STEPHEN W
• Application Number:
  US08/881,422
• Time in Patent Office: 623 Days
• Field of Search: 361/117, 361/56, 361/58, 361/91, 361/118, 361/119, 361/120, 361/124, 361/103, 361/127
• US Class Current: 361/117
• CPC Class Codes: H01C 7/12 Overvoltage protection resistors series resistors structurally associated with spark gaps H01T1/16
• CPC Class Codes: H01T 1/14 Means structurally associated with spark gap for protecting it against overload or for disconnecting it in case of failure H01T1/15, H01T1/16, H01T1/18 take precedence; emergency protective circuit arrangements for spark gap arrestors H02H7/24
• CPC Class Codes: H01T 4/06 Mounting arrangements for a plurality of overvoltage arresters

Abstract

A surge protector is provided that has a gas tube and at least one MOV that is coordinated with the gas tube such that the MOV interacts with the gas tube to lower the impulse breakdown voltage of a gas tube of a type that has a wide range of DC breakdown voltages across a population of the gas tubes. The gas tube is a generally cylindrical three element gas tube and the MOVs are disposed at opposite ends of the gas with fusible elements maintained in position by a clip. A population of the gas tubes has a range of breakdown voltages and the clamping voltage of the MOVs is set within this range such that the MOV will interact with any gas tube with a breakdown voltage in the population range to divert a surge to ground.

Claims

1. A surge protector for protecting people and telecommunications equipment from overvoltage surges, comprising:

(a) a gas tube of a particular type of gas tube, the type of gas tube having a DC breakdown voltage that varies from a particular gas tube to a particular gas tube of the type due to manufacturing and component variances, the gas tube having a DC breakdown voltage within a range of DC breakdown voltages between a maximum DC breakdown voltage and a minimum DC breakdown voltage set for a population of the type of gas tubes; and

(b) at least one MOV arranged in parallel with the gas tube, the clamping voltage of the MOV at 1 mA being set between the maximum DC breakdown voltage and the minimum DC breakdown voltage such that the MOV will lower the impulse breakdown voltage of the gas tube yet not burn out in response to surge voltages whether the gas tube has the maximum DC breakdown voltage or the minimum DC breakdown voltage.

2. The protector of claim 1 wherein the gas tube is a three element gas tube and wherein there are two MOVs arranged in parallel with the line electrodes of the gas tube.

3. The protector of claim 2 wherein the MOVs are external of the gas tube.

4. The protector of claim 3 wherein the MOVs are in contact with the line electrodes of the gas tube.

5. The protector of claim 4 further comprising a fusible element in contact with the MOV such that overheating of the MOV will melt the fusible element and short the protector to ground.

6. The protector of claim 5 wherein the MOVs are generally disk shaped and located on opposite ends of the gas tube and the fusible elements are located on the outside of the MOVs and the protector further comprises a clip that bears axially inward on the outside of the fusible elements.

7. The protector of claim 1 wherein the difference between the minimum DC breakdown voltage and the maximum DC breakdown voltage is between about 115 volts and about 155 volts.

8. The protector of claim 7 wherein the difference between the minimum DC breakdown voltage and the maximum DC breakdown voltage is about 135 volts.

9. The protector of claim 7 wherein the clamping voltage of the MOV at 1 mA is set in the middle 60% of the range of the DC breakdown voltages.

10. The protector of claim 9 wherein the clamping voltage of the MOV at 1 mA is set at about the 45% point in the range of the DC breakdown voltages.

11. The protector of claim 1 wherein the breakdown voltage of the gas tube is between 265 and 400 volts and the clamping voltage of the MOVs is between about 300 and 330.

12. The protector of claim 1 wherein the operate time of the gas tube is between about 1 microsecond and 20 microseconds.

13. A surge protector for protecting telecommunications equipment, comprising:

(a) a gas tube that has a DC breakdown voltage and that is generally cylindrical with a line electrode at opposite ends of the cylinder;

(b) an MOV located outside of each end of the gas tube and arranged electrically in parallel with the line electrodes;

(c) a clip that bears axially inward to maintain the MOVs in position at the ends of the gas tube;

(d)the clamping voltage of the MOV at 1 mA being coordinated with the breakdown voltage of the gas tube such that the MOV will lower the impulse breakdown voltage of the gas tube in response to a surge voltage.

14. The protector of claim 13 further comprising a fusible element located at each end of the gas tube and maintained in position by the clip, and wherein overheating of one of the MOVs will melt the corresponding fusible element to short the protector to ground.

15. The protector of claim 14 wherein the MOVs and fusible elements are generally disk shaped and the MOVs are in contact with the line electrodes of the gas tube and the fusible elements are located axially outward of the MOVs.

16. The protector of claim 14 wherein the MOVs and fusible elements are generally disk shaped and the fusible elements are located between the line electrodes of the gas tube and the MOVs.

17. The protector of claim 13 wherein the gas tube is of a type that has a wide range of DC breakdown voltages and a minimum DC breakdown voltage and a maximum DC breakdown voltage are selected to define a range of acceptable DC breakdown voltages for the gas tube and the clamping voltage of the MOVs at 1 mA is set inside this range.

18. A surge protector for telecommunication equipment comprising:

a gas tube having an impulse breakdown voltage and a DC breakdown voltage, the DC breakdown voltage being in a range between a predetermined minimum and maximum value, and the impulse breakdown voltage being higher than the predetermined maximum DC breakdown voltage; and

at least one MOV electrically arranged in parallel with the gas tube, the MOV having at 1 mA a clamping voltage between the predetermined minimum and maximum DC breakdown voltages of the gas tube, wherein the MOV clamps the voltage during a voltage surge to reduce the impulse breakdown voltage of the gas tube without the MOV burning out.