Safety medical syringe with retractable needle

• US 5,882,342 A
• Filed: 04/11/1997
• Issued: 03/16/1999
• Est. Priority Date: 04/11/1997
• Status: Expired due to Term

• Current Assignee: Midland Medical Device Holdings LLC
• Original Assignee: Safety Medical Manufacturing, Inc.
• Inventors: Boyd, Douglas E, Cooper, Donald L, Gillespie, Elgene R, Smith, Roger W
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/837,276
• Time in Patent Office: 704 Days
• Field of Search: 604/195, 604/192, 604/198, 604/263, 604/110, 604/187
• US Class Current: 604/195
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

A syringe for giving medical injections which has an internal mechanism for retracting the needle into the syringe after the injection has been given and locking the needle and plunger inside the barrel of the syringe to reduce the risk of accidental needle pricks. In one embodiment the needle is retracted by a tension spring into a compartment inside a hollow plunger and in the other embodiment the needle is propelled by a compressed spring into a compartment within the plunger. In both embodiments, the interior of the hollow plunger is hydraulically sealed off by a barrier from the fluid chamber of the syringe to prevent fluid from entering the interior of the hollow plunger.

Claims

1. A safety medical syringe comprising:

a hollow barrel for containing a fluid having a rear end opening and a front end opening and a fluid chamber therein extending between said openings;

a plunger mounted in the fluid chamber of the barrel and axially moveable back and forth between the front and rear end opening of the barrel, for the intake and expulsion of fluid from the fluid chamber, the plunger having a front end sealing means engaging wall surfaces of the barrel within the fluid chamber to prevent fluid from leaking out of the rear end of the barrel, and the plunger having a rear end portion extending out of the rear end opening of the barrel;

a cylindrical needle container, having a front and rear end thereof, the container being attached to the barrel in hydraulically sealed relationship from the fluid chamber to prevent fluid from the fluid chamber from entering the needle container;

a hollow needle temporarily mounted at the front end of the needle container and protruding beyond the front end of both the needle container and the barrel;

the barrel and needle defining a fluid path means between the fluid chamber and the interior of the hollow needle to permit fluid to flow from the fluid chamber through the needle when the plunger is moved toward the front end of the barrel;

bias means within the needle container urging the needle to retract toward the rear end of the needle container;

a retaining means on the needle container for preventing the needle from retracting into the needle container until fluid has been expelled from the fluid chamber; and

a release means on the needle container for releasing the retaining means to permit the bias means to retract the needle into the needle container after the fluid has been expelled from the fluid chamber.

2. A syringe as claimed in claim 1 wherein the needle container is comprised of an inner tube and an outer tube, each tube having a front end and a rear end, said tubes being in telescoping concentric relationship with each other, the outer tube being fixedly attached to the front end of the barrel, the inner tube being axially moveable with respect to the outer tube.

3. A syringe as claimed in claim 2 wherein the outer tube has a needle retaining means at its front end which prevents the needle from being retracted into the needle container.

4. A syringe as claimed in claim 3 wherein the needle retaining means is a plurality of detent tabs bent radially inwardly to engage a needle mounting plug and prevent the bias means from retracting the needle and mounting plug into the needle container.

5. A syringe as claimed in claim 3 wherein the front end of the inner tube when moved axially against the needle retaining means releases the needle retaining means to permit the bias means to move the needle into a retracted position within the needle container.

6. A syringe as claimed in claim 2 wherein at least one of the needle container tubes is made of metallic material.

7. Syringe as claimed in claim 6 wherein the metallic material is brass.

8. Syringe as claimed in claim 6 wherein the metallic material is aluminum.

9. Syringe as claimed in claim 6 wherein the metallic material is stainless steel.

10. A syringe as claimed in claim 6 wherein a polymeric coating is applied to at least the outside of the outer tube of the needle container.

11. A syringe as claimed in claim 2 wherein both of the tubes of the needle container are made of metallic material.

12. A syringe as claimed in claim 5 wherein the inner tube is moved axially against the needle retaining means by pressure from the plunger after the plunger has contacted the front end of the barrel.

13. A syringe as claimed in claim 12 wherein the inner tube is contacted by an end cap on the rear end of the plunger, which end cap is axially moveable with respect to a cylindrical body portion of the plunger.

14. A syringe as claimed in claim 13 including detent means on adjacent portions of the end cap and body of the plunger to provide resistance to relative axial movement between the end cap and body, such resistance being overcome by continuing pressure on the end cap after the front end of the plunger has contacted the front end of the barrel.

15. A syringe as claimed in claim 14 wherein the detent means comprises a series of circumferential grooves on one of the plunger parts engaged by at least one circumferential rib on the other plunger part.

16. A syringe as claimed in claim 15 wherein the grooves are of such a progressively changing dimension or engage with such a progressively increasing number of ribs as to provide progressively increased resistance to relative axial movement between the plunger body and the plunger end cap.

17. A syringe as claimed in claim 1 wherein the needle container is mounted concentrically within the barrel on a common axis with the barrel, and wherein the plunger is of annular shape and is positioned in the annular fluid chamber concentrically with the barrel and the needle container.

18. A syringe as claimed in claim 17 wherein the plunger has an annular seal means at the front end thereof which seals against the adjacent wall surfaces of both the barrel and the needle container.

19. A safety medical syringe as claimed in claim 1 wherein the bias means is a tension spring within the needle container having one end attached to a mounting plug holding the needle and the other end attached at the rear end of the needle container, said spring being under constant tension until the release means is actuated and the needle is retracted into the needle container.

20. A safety medical syringe as claimed in claim 1 wherein the bias means is a compression spring within the needle container.

21. A safety medical syringe as claimed in claim 20 wherein the needle container is a single cylindrical member and the retaining means is a releasable latch mechanism located inside the needle container.

22. A safety medical syringe comprising:

a hollow elongated barrel having a rear end opening and a front end opening;

a cylindrical needle container mounted within the barrel and attached to the barrel;

the barrel and needle container each having cylindrical walls spaced apart from each other to form a fluid chamber therein extending between the rear end opening and front end opening of the barrel;

the needle container being attached to the barrel in hydraulically sealed relationship to prevent fluid from the fluid chamber from entering the interior of the needle container;

a plunger mounted in the fluid chamber of the barrel and axially moveable back and forth between the front and rear end opening of the barrel, for the intake and expulsion of fluid from the fluid chamber, the plunger having a front end sealing means engaging wall surfaces of the barrel and needle container which face the inside of the fluid chamber to prevent fluid from leaking out of the rear end of the barrel, and the plunger having a rear end portion extending out of the rear end opening of the barrel;

a hollow needle temporarily mounted at the front end of the needle container and protruding beyond the front end of both the needle container and the barrel;

the barrel and needle defining a fluid path means between the fluid chamber and the interior of the hollow needle to permit fluid to flow from the fluid chamber through the needle when the plunger is moved toward the front end of the barrel;

bias means within the needle container urging the needle to retract toward the rear end of the needle container;

a retaining means on the needle container for preventing the needle from retracting into the needle container until fluid has been expelled from the fluid chamber; and

a release means on the needle container for releasing the retaining means to permit the bias means to retract the needle into the needle container after the fluid has been expelled from the fluid chamber.

23. A safety medical syringe comprising:

a hollow elongated barrel having a rear end opening and a front end opening;

a cylindrical needle container mounted concentrically within the barrel on a common axis with the barrel and attached to the barrel;

the barrel and needle container each having cylindrical walls spaced apart from each other to form an annular fluid chamber therebetween extending between the rear end opening and front end opening of the barrel;

the needle container being attached to the barrel at the front end opening of the barrel in hydraulically sealed relationship to prevent fluid from the fluid chamber from entering the interior of the needle container;

an annular plunger mounted in the fluid chamber of the barrel and axially moveable back and forth between the front and rear end openings of the barrel, for the intake and expulsion of fluid from the fluid chamber, the plunger having an annular front end sealing means engaging wall surfaces of the barrel and needle container which face the inside of the fluid chamber to prevent fluid from leaking out of the rear end of the barrel, and the plunger having a rear end portion extending out of the rear end opening of the barrel;

a hollow needle temporarily mounted at the front end of the needle container and protruding beyond the front end of both the needle container and the barrel;

the barrel and needle defining a fluid path means between the fluid chamber and the interior of the hollow needle to permit fluid to flow from the fluid chamber through the needle when the plunger is moved toward the front end of the barrel;

bias means within the needle container urging the needle to retract toward the rear end of the needle container;

a retaining means on the needle container for preventing the needle from retracting into the needle container until fluid has been expelled from the fluid chamber; and

a release means on the needle container for releasing the retaining means to permit the bias means to retract the needle into the needle container after the fluid has been expelled from the fluid chamber.

24. A safety medical syringe comprising:

a hollow barrel for containing a fluid, having a rear end opening and a separable needle mounting means at the front end thereof for temporarily securing a hollow needle within the front end of the barrel with the needle protruding forwardly from a front end opening of the barrel until an injection given by the needle has been completed;

a cylindrical tubular needle container mounted concentrically within the barrel on a common axis with the barrel and attached to the barrel;

the barrel and needle container each having cylindrical walls spaced apart from each other to form an annular fluid chamber therebetween extending between the rear end opening and front end opening of the barrel;

the needle container being attached to the barrel at the front end opening of the barrel in hydraulically sealed relationship to prevent fluid from the fluid chamber from entering the interior of the needle container;

the needle and the annular fluid chamber being in hydraulic communication with each other to permit fluid to pass from the fluid chamber through the needle when an injection is given;

an annular plunger having a front end inserted through the rear end opening of the barrel and slidable axially within said barrel to move axially inwardly into the fluid chamber between the barrel and the needle container when pressure is applied to an outwardly extending rear end of the plunger, the front end of the plunger having a seal for engaging adjacent walls of the barrel and needle container to prevent fluid from leaking out of the rear end of the barrel when the plunger is moved inwardly into the barrel;

bias means continually urging the needle and mounting means toward a retracted position within the needle container;

retaining means to temporarily lock the needle and mounting means within the front end of the barrel with the needle protruding from the barrel; and

release means to disengage the retaining means and permit the bias means to retract the needle and mounting means into the needle container and to retain the needle in the retracted position within the needle container.

25. A safety medical syringe comprising:

a hollow barrel for containing a fluid having a rear end opening and a front end opening and a fluid chamber therein extending between said openings;

a hollow plunger mounted in the fluid chamber of the barrel and axially moveable back and forth between the front and rear end opening of the barrel, for the intake and expulsion of fluid from the fluid chamber, the plunger containing an axial needle receiving chamber therein and the plunger having a rear end portion extending out of the rear end opening of the barrel;

sealing means on the plunger, engaging wall surfaces of the barrel within the fluid chamber to prevent fluid from leaking out of the rear end of the barrel;

barrier means associated with the plunger to hydraulically separate the fluid chamber from the needle receiving chamber to prevent fluid from the fluid chamber from entering the needle receiving chamber;

a hollow needle temporarily mounted at the front end of the barrel and protruding therefrom;

the barrel and needle defining a fluid path means between the fluid chamber and the interior of the hollow needle to permit fluid to flow from the fluid chamber through the needle when the plunger is moved toward the front end of the barrel;

bias means within the barrel associated with needle urging the needle to a retracted position in the interior of the needle receiving chamber;

retaining means fixed relative to the barrel for preventing the needle from moving into the needle receiving chamber until fluid has been expelled from the fluid chamber; and

release means associated with the retaining means for releasing the retaining means to permit the bias means to move the needle into the needle receiving chamber after the fluid has been expelled from the fluid chamber.

26. A safety medical syringe as claimed in claim 25, wherein the needle has a head means secured to a rear end of the needle which removably retains the needle in the front end opening of the barrel.

27. A safety medical syringe as claimed in claim 26, wherein the head means is a resilient annular member which sealingly engages the front end of the barrel to insure that all fluid being expelled from the fluid chamber will only pass through the needle.

28. A safety medical syringe as claimed in claim 25, wherein the barrel has a separate cap element permanently secured to the front end thereof.

29. A safety medical syringe as claimed in claim 25, including means to retain the needle in the needle receiving chamber after it has moved into the retracted position.

30. A safety medical syringe as claimed in claim 25, including a sheath means removably attached to the barrel to cover the needle when in an extended position at the front end of the barrel.

31. A safety medical syringe as claimed in claim 25, wherein the bias means is a compression spring which is compressed to the greatest extent while the needle is protruding from the front end of the barrel in an extended position and wherein the compression is at least partially relieved when the needle moves into the retracted position within the needle receiving chamber.

32. A safety medical syringe as claimed in claim 25, wherein the barrier means is an elongated tubular needle container within the needle receiving chamber attached to the barrel in hydraulically sealed relationship to seal the fluid chamber from the needle receiving chamber.