Method and apparatus for determining the speed of rotation of an AC motor

• US 5,883,487 A
• Filed: 07/25/1997
• Issued: 03/16/1999
• Est. Priority Date: 07/25/1997
• Status: Expired due to Fees

• Current Assignee: Hologic Incorporated, Continental X-Ray Corp. (Thermo Fisher Scientific Incorporated)
• Original Assignee: Continental X-Ray Corp. (Thermo Fisher Scientific Incorporated)
• Inventors: Rosenzweig, Emil, Khutoryansky, Oscar, Simak, Thomas
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US08/900,613
• Time in Patent Office: 599 Days
• Field of Search: 318/268, 318/271, 318/459, 318/749, 318/751, 318/779, 318/781, 318/786, 318/798, 318/799, 318/819, 318/823, 378/121, 378/131, 378/135
• US Class Current: 318/781
• CPC Class Codes: G01P 3/48 by measuring frequency of generated current or voltage in general G01R23/00
• CPC Class Codes: H01J 2235/10 Drive means for anode (target) substrate
• CPC Class Codes: H05G 1/26 Measuring, controlling or protecting measuring X-ray radiation G01T

Abstract

A speed control apparatus for determining and controlling the speed of rotation of a rotor in an AC motor. The motor includes a stator having main and auxiliary windings. Main and auxiliary winding controllers control the operational input signals supplied to the main and auxiliary windings by a signal generator. A pulse generator is connected to the main winding for providing a test pulse during a speed measurement operation. The test pulse magnetizes a portion of the rotor which induces a feedback EMF signal in the auxiliary winding. A feedback sensor circuit receives the feedback signal and forwards it to a microprocessor. The microprocessor calculates the rotational speed of the rotor based on the feedback signal.

Claims

1. A method for determining the speed of rotation of a rotor in a motor having a stator with main and auxiliary windings, the method comprising the steps of:

magnetizing a portion of the rotor by supplying a test current pulse of limited duration to the main winding;

receiving a feedback signal corresponding to an EMF signal induced in the auxiliary winding by the magnetized portion of the rotor;

determining the speed of rotation of the rotor based on said feedback signal.

2. The method of claim 1 further comprising the step of:

prior to the magnetizing step, demagnetizing the rotor by removing signals from both the main and auxiliary windings for a predetermined amount of time.

3. The method of claim 1 wherein the step of receiving a feedback signal further comprises measuring a peak value of said corresponding EMF signal.

4. The method of claim 3 wherein the speed of rotation is determined based on said peak value.

5. The method of claim 1 wherein the step of receiving further comprises measuring the frequency of said corresponding EMF signal.

6. The method of claim 5 wherein the speed of rotation is determined based on said measured frequency.

7. A speed control apparatus for determining the speed of rotation of a rotor in a motor having a stator with main and auxiliary windings, the speed control apparatus comprising:

pulse generator means connected to the main winding for providing an input pulse of limited duration to the main winding to magnetize a portion of said rotor;

feedback means connected to the auxiliary winding for receiving a feedback signal from the auxiliary winding corresponding to an EMF signal induced in the auxiliary winding in response to said main winding input pulse magnetizing the rotor; and

processor means operably connected to said feedback means for determining the speed of rotation of the rotor based on said feedback signal.

8. The speed control apparatus of claim 7 wherein said feedback means further measures a peak value of said feedback signal and said processor means determines the speed of rotation based on said peak value.

9. The speed control apparatus of claim 7 wherein said feedback means further measures the frequency of said feedback signal and said processor means determines the speed of rotation based on said measured frequency.

10. The speed control apparatus of claim 7 further comprising:

input signal generator means for generating input signals to the main and auxiliary windings causing the rotor to rotate.

11. The speed control apparatus of claim 10 wherein said input signal generator means further comprises:

input signal controller means for providing motor input signal information;

main winding control means operably connected to said input signal controller means for generating an input signal supplied to the main winding based on said motor input signal information provided by said input signal controller means;

auxiliary winding control means operably connected to said input signal controller means for generating an input signal supplied to the auxiliary winding based on said motor input signal information provided by said input signal controller means;

wherein said main and auxiliary winding control means are configured to demagnetize the rotor by removing input signals from the main and auxiliary windings for a predetermined amount of time.

12. The speed control apparatus of claim 11 wherein said processor means is operably connected to said input signal controller means for adjusting the speed of rotation of the rotor by controlling the motor input signal information generated by said input signal controller means.

13. The speed control apparatus of claim 12 wherein said speed adjustment is accomplished by performing iterative speed determinations and adjustments until a desired speed is accomplished.

14. The speed control apparatus of claim 13 wherein said apparatus is a closed loop system.

15. The speed control apparatus of claim 7 wherein said processor means comprises a microprocessor.

16. The speed control apparatus of claim 7 wherein the motor comprises an x-ray tube anode motor having an anode operably connected to the rotor.

17. The speed control apparatus of claim 16 further comprising an x-ray generator operably connected to said processor means for generating a large amount of power to a rotating anode x-ray tube having said x-ray tube anode motor for an x-ray exposure operation.

18. An AC motor comprising:

a rotor configured to rotate at a rotational speed;

a stator having main and auxiliary windings;

signal generator means for generating motor input signals for said main and auxiliary windings, said auxiliary winding motor input signal being phase offset from said main winding motor input signal producing a rotating magnetic field which causes an EMF in said rotor causing said rotor to rotate;

pulse generator means operably connected to said main winding for providing an input pulse of limited duration to said main winding to magnetize a portion of said rotor;

feedback means operably connected to said auxiliary winding for receiving a feedback signal from said auxiliary winding corresponding to an EMF signal induced in the auxiliary winding in response to said main winding input pulse magnetizing the rotor; and

processor means operably connected to said feedback means for determining the speed of rotation of the rotor based on said feedback signal.

19. The motor of claim 18 wherein said feedback means further measures a peak value of said feedback signal and said processor means determines the speed of rotation based on said peak value.

20. The motor of claim 18 wherein said feedback means further measures a frequency of said feedback signal and said processor means determines the speed of rotation based on said measured frequency.

21. The motor of claim 18 wherein said signal generator means further comprises:

input signal controller means for generating input signal information;

main winding control means operably connected to said input signal controller means for generating an input signal supplied to the main winding based on said input signal information; and

auxiliary winding control means operably connected to said input signal controller means for generating an input signal supplied to the auxiliary winding based on said input signal information.

22. The motor of claim 21 wherein said main and auxiliary winding control means further being configured to demagnetize the rotor by removing input signals from the main and auxiliary windings for a predetermined amount of time.

23. The motor of claim 18 further comprising an x-ray tube anode operably connected to said rotor and configured to rotate with said rotor.

24. The motor of claim 23 further comprising an x-ray generator operably connected to said processor means for generating a large amount of power to a rotating anode x-ray tube having said x-ray tube anode rotor for an x-ray exposure operation.

25. The motor of claim 23 further comprising a vacuum sealed glass envelope wherein said rotor and said anode are positioned inside of said glass envelope and said stator is positioned outside of said glass envelope.

26. An x-ray system comprising:

a rotating anode x-ray tube having an anode inside a vacuum sealed glass tube;

an x-ray generator means for providing power to said x-ray tube for an x-ray exposure operation;

a motor having a stator outside said glass tube and a rotor inside said glass tube, said rotor being operably connected to said anode and said stator having a main winding and an auxiliary winding;

signal generator means for generating motor input signals for said main and auxiliary windings, said auxiliary winding motor input signal being phase offset from said main winding motor input signal producing a rotating magnetic field which causes an EMF in said rotor causing said rotor to rotate;

pulse generator means operably connected to said main winding for providing an input pulse of limited duration to said main winding to magnetize a portion of said rotor;

feedback means operably connected to said auxiliary winding for receiving a feedback signal from said auxiliary winding corresponding to an EMF signal induced in the auxiliary winding in response to said main winding input pulse magnetizing the rotor; and

processor means operably connected to said feedback means for determining a speed of rotation of said rotor based on said feedback signal.

27. The x-ray system of claim 26 wherein said feedback means further measures a peak value of said feedback signal and said processor means determines the speed of rotation based on said peak value.

28. The x-ray system of claim 26 wherein said feedback means further measures a frequency of said feedback signal and said processor means determines the speed of rotation based on said measured frequency.

29. The x-ray system of claim 26 wherein said signal generator means further comprises:

input signal controller means for generating input signal information;

main winding control means operably connected to said input signal controller means for generating an input signal supplied to the main winding based on said input signal information; and

auxiliary winding control means operably connected to said input signal controller means for generating an input signal supplied to the auxiliary winding based on said input signal information.

30. The x-ray system of claim 29 wherein said main and auxiliary winding control means further being configured to demagnetize the rotor by removing input signals from the main and auxiliary windings for a predetermined amount of time.

31. The motor of claim 26 further comprising a vacuum sealed glass envelope wherein said rotor and said anode are positioned inside of said glass envelope and said stator is positioned outside of said glass envelope.

32. A method for performing an x-ray exposure using an x-ray system including a rotating anode x-ray tube having a rotating anode connected to a motor having a rotor and a stator, the anode being connected to the rotor and being configured to rotate with the rotor and the stator having a main and an auxiliary winding the method comprising the steps of:

measuring the speed of rotation of the rotating anode by magnetizing a portion of the rotor by applying a test pulse to the main winding, receiving a feedback signal corresponding to an EMF signal induced in the auxiliary winding by the magnetized portion of the rotor, and determining the speed of rotation of the rotor based on said feedback signal;

comparing the measured speed of rotation of the anode to a predetermined desired speed of rotation;

increasing the speed of rotation of the rotor if the measured speed of rotation of the anode is less than the desired speed of rotation and reexecuting the measuring and comparing steps;

decreasing the speed of rotation of the rotor if the measured speed of rotation of the anode is greater than the desired speed of rotation and reexecuting the measuring and comparing steps; and

allowing x-ray exposure if the measured speed of rotation of the anode is equal to the desired speed of rotation.

33. The method of claim 32 further comprising the steps of:

determining whether power is being supplied to the motor prior to the measuring step; and

turning off the power to the motor if power is being supplied to the motor for a predetermined period of time calculated to demagnetize the rotor.

34. The method of claim 32 wherein the step of measuring further comprises measuring a peak value of said corresponding EMF signal.

35. The method of claim 34 wherein the speed of rotation is determined based on said peak value of said corresponding EMF signal.

36. The method of claim 32 wherein the step of measuring further comprises measuring a frequency of said corresponding EMF signal.

37. The method of claim 36 wherein the speed of rotation is determined based on said measured frequency of said corresponding EMF signal.

38. The method of claim 32 wherein said motor further includes motor input signal controller means for supplying an input signal of predetermined frequency to the motor the step of increasing the speed further comprising increasing the frequency of the input signal supplied to the motor.

39. The method of claim 32 wherein said motor further includes motor input signal controller means for supplying an input signal of predetermined frequency to the motor the step of decreasing the speed further comprising decreasing the frequency of the input signal supplied to the motor.