Method and apparatus producing clear ice objects utilizing flexible molds having internal roughness

• US 5,884,490 A
• Filed: 03/17/1998
• Issued: 03/23/1999
• Est. Priority Date: 03/25/1997
• Status: Expired due to Fees

• Current Assignee: Totally Mod Events, LLC. (Quest Events, LLC)
• Original Assignee: William L. Whidden
• Inventors: Whidden, William L.
• Primary Examiner(s): Tapolcal, William E.
• Application Number:
  US09/040,032
• Time in Patent Office: 371 Days
• Field of Search: 62/69, 62/70, 62/72, 62/353, 62/356
• US Class Current: 62/70
• CPC Class Codes: F25C 1/18 of a particular transparency or translucency, e.g. by injecting air
• CPC Class Codes: F25C 1/22 Construction of moulds; Filling devices for moulds

Abstract

A support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank having supporting sides and containing a chilled liquid, such that an item of crystal clear ice can be created in the flexible mold. The flexible mold has an upper, support portion and a lower, principal portion, and also has interior surfaces possessing a distinctive degree of roughness. The support arrangement involves elongate support means for operatively engaging the upper portion of the mold, with the elongate support means being of a length sufficient to span between the supporting sides of the tank such that the mold can be supported with a selected extent of the principal portion of the mold immersed below the surface of the chilled liquid. Circulation of the water in the mold is brought about so that the interior sides of the mold will be swept, thus preventing the formation of cloudy ice. The arrangement for causing circulation of the water in the mold may involve a gas supply utilized for supplying controlled amounts of gas to a lower interior portion of the mold so that suitable amounts of gas can be caused to rise up through the water in the mold and prevent the formation of cloudy ice. Other arrangements for causing circulation of the water in the mold may include power driven rotatable means disposed in the mold.

Claims

1. A support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank having supporting sides and containing a chilled liquid, such that an item of crystal clear ice can be created in the flexible mold, said mold having an upper, support portion and a lower, principal portion, the interior surfaces of said mold being rough, said support arrangement including support means operatively engaging said upper portion of said flexible mold and supporting said mold with a selected extent of the principal portion of the mold immersed below the surface of the chilled liquid, and means for causing circulation of the water in the mold, so that the interior sides of the mold will be swept, thus preventing the formation of cloudy ice.

2. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 1 in which said means for causing circulation of the water in the mold includes gas supply means for supplying controlled amounts of gas to a lower interior portion of the mold, said gas supply means including a gas supply tube whose position in the mold is adjustable, whereby suitable amounts of gas can be caused to rise up through the water contained in the mold, thus to assure circulation of water in the mold.

3. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 2 in which said gas supply means also includes a relatively stiff gas delivery pipe extending across the between the supporting sides of the tank, and at least one relatively short hollow support tube movably supported from said gas delivery pipe, said hollow support tube forming the support for said gas supply tube, said gas supply tube being flexible and slidably mounted in said hollow support tube, the user being enabled to move said gas supply tube with respect to said hollow support tube, thus to be able to readily change the position of the lower end of said flexible gas supply tube with respect to the bottom of the mold.

4. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 3 in which said hollow support tube is mounted on said relatively stiff gas delivery pipe in such a manner as to be movable rotationally as well as longitudinally.

5. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 3 in which a hand operated gas flow control means is operatively associated with said gas supply tube, so that the rate of flow of the gas flowing through said gas supply tube into a lower portion of the mold can be closely controlled.

6. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 1 in which said means for causing circulation of the water in the mold includes power driven rotatable means disposed in the mold.

7. The support arrangement for supporting a flexible, water-containing mold in a tank as recited in claim 1 in which the interior of said mold is substantially spherical in shape, so that an ice object that is also substantially spherical in shape can be created therein.

8. A support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank having supporting sides and containing a chilled liquid, such that an item of crystal clear ice can be created in the flexible mold, said mold having an upper, support portion and a lower, principal portion, the interior surfaces of said mold being rough, said support arrangement including support means operatively engaging said upper portion of said flexible mold and supporting said mold with a selected extent of the principal portion of the mold immersed below the surface of the chilled liquid, and means for causing circulation of the water in the mold, so that the interior sides of the mold will be swept, thus preventing the formation of cloudy ice, said support means including height adjustment means for selectively adjusting the height of said mold with respect to the surface of the chilled liquid.

9. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 8 in which said height adjustment means includes a plurality of elongate rods, and a pair of brackets utilized at opposite locations on the supporting sides of the tank for the support of the ends of the rods, said brackets each being equipped with a plurality of evenly spaced, rod-receiving notches, whereby the height at which said rods are supported above the surface of the chilled liquid can be readily adjusted, thus to make it readily possible for the extent that said principal portion of said mold is immersed in the chilled liquid to be closely controlled.

10. A support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank having supporting sides and containing a chilled liquid, such that an item of crystal clear ice can be created in the flexible mold, said mold having an upper, support portion and a lower, principal portion, the interior surfaces of said mold being rough, said support arrangement including support means operatively engaging said upper portion of said flexible mold and supporting said mold with a selected extent of the principal portion of the mold immersed below the surface of the chilled liquid, and means for causing circulation of the water in the mold, so that the interior sides of the mold will be swept, thus preventing the formation of cloudy ice, the height of said mold with respect to the surface of the chilled liquid being selectively adjusted by the utilization of an inflatable bladder disposed below the surface of the chilled liquid in the tank, and selectively operable inflation means for controlling the inflation of said bladder, with the enlargement of said bladder serving to raise the level of coolant in said tank with respect to said mold during one phase of the creation of the item of clear ice.

11. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 10 in which deflation means are provided for permitting the substantial diminishment of pressure from said bladder when the creation of the item of clear ice is substantially complete, such as to bring about a reduction of the level of the coolant liquid in the tank.

12. A support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank having supporting sides and containing a chilled liquid, such that an item of crystal clear ice can be created in the flexible mold, said mold having an upper, support portion and a lower, principal portion, said flexible mold also having interior surfaces possessing a distinctive degree of roughness, said support arrangement involving elongate support means for operatively engaging said upper portion of said flexible mold, said elongate support means being of a length sufficient to span between the supporting sides of the tank such that said mold can be supported with a selected extent of the principal portion of the mold immersed below the surface of the chilled liquid, and means for causing circulation of the water in the mold so that the interior sides of the mold will be swept, thus preventing the formation of cloudy ice.

13. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank having supporting sides and containing a chilled liquid as recited in claim 12 in which said means for causing circulation of the water in the mold includes gas supply means utilized for supplying controlled amounts of gas to a lower interior portion of the mold, said gas supply means including a gas supply tube whose position in the mold is adjustable, whereby suitable amounts of gas can be caused to rise up through the water contained in the mold, thus to prevent the formation of cloudy ice.

14. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 13 in which said gas supply means also includes a relatively stiff gas delivery pipe extending across the between the supporting sides of the tank, and at least one relatively short hollow support tube that is movably supported from said gas delivery pipe, said hollow support tube forming the support for said gas supply tube, said gas supply tube being flexible and slidably mounted in said hollow support tube, the user being enabled to move said gas supply tube with respect to said hollow support tube, thus to be able to readily change the position of the lower end of said gas supply tube with respect to the bottom of the mold.

15. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 14 in which said hollow support tube is mounted on said relatively stiff gas delivery pipe in such a manner as to be movable rotationally as well as longitudinally.

16. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 14 in which a hand operated gas flow control means is operatively associated with said gas supply tube, so that the amount of gas flowing through said gas supply tube into a lower portion of the mold can be closely controlled.

17. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 12 in which said means for causing circulation of the water in the mold includes power driven rotatable means disposed in said mold.

18. The support arrangement for supporting a flexible, water-containing mold in a tank as recited in claim 12 in which the interior of said mold is substantially spherical in shape, so that an ice object that is also substantially spherical in shape can be created therein.

19. A support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank having supporting sides and containing a chilled liquid, such that an item of crystal clear ice can be created in the flexible mold, said mold having an upper, support portion and a lower, principal portion, said flexible mold also having interior surfaces possessing a distinctive degree of roughness, said support arrangement involving elongate support means for operatively engaging said upper portion of said flexible mold, said elongate support means being of a length sufficient to span between the supporting sides of the tank such that said mold can be supported with a selected extent of the principal portion of the mold immersed below the surface of the chilled liquid, and means for causing circulation of the water in the mold so that the interior sides of the mold will be swept, thus preventing the formation of cloudy ice, height adjustment means operatively associated with said support means enabling an adjustment of the height of said mold with respect to the surface of the chilled liquid.

20. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 19 in which said elongate support means involves a plurality of elongate rods, said rods being used in combination with a pair of brackets utilized at opposite locations on the supporting sides of the tank for the support of the ends of the rods, said brackets each being equipped with a plurality of evenly spaced, rod-receiving notches, whereby the height of said rods above the surface of the chilled liquid can be readily adjusted, thus to make it readily possible for the extent that said principal portion of said mold is immersed in the chilled liquid to be closely controlled.

21. A support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank having supporting sides and containing a chilled liquid, such that an item of crystal clear ice can be created in the flexible mold, said mold having an upper, support portion and a lower, principal portion, said flexible mold also having interior surfaces possessing a distinctive degree of roughness, said support arrangement involving elongate support means for operatively engaging said upper portion of said flexible mold, said elongate support means being of a length sufficient to span between the supporting sides of the tank such that said mold can be supported with a selected extent of the principal portion of the mold immersed below the surface of the chilled liquid, and means for causing circulation of the water in the mold so that the interior sides of the mold will be swept, thus preventing the formation of cloudy ice, the height of said mold with respect to the surface of the chilled liquid being selectively adjusted by the utilization of an inflatable bladder disposed below the surface of the chilled liquid in the tank, and selectively operable inflation means for controlling the inflation of said bladder, with the enlargement of said bladder serving to raise the level of coolant in said tank with respect to said mold during one phase of the creation of the item of clear ice.

22. The support arrangement for supporting a flexible, water-containing mold of intricate configuration in a tank as recited in claim 21 in which deflation means are provided for permitting the substantial diminishment of pressure from said bladder when the creation of the item of clear ice is substantially complete, such as to bring about a reduction of the level of the coolant liquid in the tank.

23. A method for creating objects of crystal clear ice by the use of a flexible, water-containing mold of intricate configuration partially immersed in a chilled liquid, said method comprising the steps of pouring water into the mold so as to substantially fill same, supporting the mold adjacent the surface of the chilled liquid such that the lower, principal portion of the mold is immersed in the liquid, supplying controlled amounts of gas to a lower interior portion of the mold during such immersion so as to cause suitable amounts of gas to rise up through the water contained in the mold, thus to prevent the formation of cloudy ice, and after initial ice crystals begin to form, adding a controlled amount of heat to the interior of the mold so as to thaw the ice beginning to form, so that the formation of clear ice can thereafter commence, and after the ice object of crystal clear ice has fully formed, removing the flexible mold from around the ice object, the controlled amount of heat being applied by adding a relatively small quantity of relatively warm water to the water in the mold, so as to cause the melting of the previously formed ice.

24. A method for creating objects of crystal clear ice by the use of a flexible, water-containing mold of intricate configuration partially immersed in a chilled liquid, said method comprising the steps of pouring water into the mold so as to substantially fill same, supporting the mold adjacent the surface of the chilled liquid such that the lower, principal portion of the mold is immersed in the liquid, supplying controlled amounts of gas to a lower interior portion of the mold during such immersion so as to cause suitable amounts of gas to rise up through the water contained in the mold, thus to prevent the formation of cloudy ice, and after initial ice crystals begin to form, adding a controlled amount of heat to the interior of the mold so as to thaw the ice beginning to form, so that the formation of clear ice can thereafter commence, and after the ice object of crystal clear ice has fully formed, removing the flexible mold from around the ice object, the controlled amount of heat being applied by inserting a warm object into the ice which has previously formed in the mold, so as to cause the melting of same.

25. A method for creating objects of crystal clear ice by the use of a flexible, water-containing mold of intricate configuration partially immersed in a chilled liquid, said method comprising the steps of pouring water into the mold so as to substantially fill same, supporting the mold adjacent the surface of the chilled liquid such that the lower, principal portion of the mold is immersed in the liquid, supplying controlled amounts of gas to a lower interior portion of the mold during such immersion so as to cause suitable amounts of gas to rise up through the water contained in the mold, thus to prevent the formation of cloudy ice, and after initial ice crystals begin to form, adding a controlled amount of heat to the interior of the mold so as to thaw the ice beginning to form, so that the formation of clear ice can thereafter commence, the heat being applied by adding a relatively small quantity of water that is warm relative to the water already in the mold, so as to cause the melting of the previously formed ice, and after the ice object of crystal clear ice has fully formed, removing the flexible mold from around the ice object.

26. A method for creating a spherically shaped object of crystal clear ice by the use of a flexible, water-containing mold having a spherically shaped lower portion to be immersed in a chilled liquid, said method comprising the steps of pouring water into the mold so as to substantially fill same, supporting the mold adjacent the surface of the chilled liquid such that the lower, spherically shaped portion of the mold is immersed in the liquid, supplying controlled amounts of gas to a lower interior portion of the mold during such immersion so as to cause suitable amounts of gas to rise up through the water contained in the mold, thus to prevent the formation of cloudy ice, and after initial ice crystals begin to form, adding a controlled amount of heat to the interior of the mold so as to thaw the ice beginning to form, so that the formation of clear ice can thereafter commence, and after the spherically shaped ice object of crystal clear ice has fully formed, removing the flexible mold from around the ice object.

27. A support arrangement for supporting a flexible, water-containing mold in a tank having supporting sides and containing a chilled liquid, such that an item of crystal clear ice of spherical configuration can be created in the flexible mold, said mold having an upper, support portion and a lower, principal portion of spherical configuration, the interior surfaces of said mold being rough, with such surface roughness being in the range between the equivalent of a grit size of 1500 and the equivalent of a grit size of 40, said support arrangement including support means operatively engaging said upper portion of said flexible mold and supporting said mold with a selected extent of the principal, spherically shaped portion of the mold immersed below the surface of the chilled liquid, and means for causing circulation of the water in the principal, spherically shaped portion of the mold, so that the interior sides of the mold will be swept, thus preventing the formation of cloudy ice.