Curved workpiece fabric holder device rotary position adjusting mechanism for rotary frame for use in embroidery machine

• US 5,884,572 A
• Filed: 03/25/1998
• Issued: 03/23/1999
• Est. Priority Date: 03/28/1997
• Status: Expired due to Term

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Kawaguchi, Yasuhiko
• Primary Examiner(s): NERBUN, PETER P
• Application Number:
  US09/047,215
• Time in Patent Office: 363 Days
• Field of Search: 112/103, 112/470.06, 112/470.09, 112/470.14, 112/470.18, 112/102, 112/102.5, 112/309, 112/63, 112/318, 112/155
• US Class Current: 112/103
• CPC Class Codes: D05B 39/00 Workpiece carriers for automatically controlling movement of work-carrier to obtain particular configuration of seam D05B21/00; in general A41H15/00
• CPC Class Codes: D05C 9/04 Work holders, e.g. frames
• CPC Class Codes: D10B 2501/042 Headwear

Abstract

A curved workpiece fabric holder device which holds a cup-shaped or cylindrical workpiece at a position around a cylinder bed. The cylinder bed contains therein a loop taker which co-operates with a sewing needle. The holder device includes a base frame movable in an extending direction of the cylinder bed, a rotary frame rotatably supported by the base frame and positioned around the cylinder bed, a retainer retaining therein the workpiece and detachably installed over the rotary frame. Normally, the rotary frame is rotated in accordance with a movement of a fabric feed frame. A fixed segment is fixed to the fabric feed frame, and a movable segment is movably and position-fixably supported to the fixed segment. A wire is looped around the rotary frame and each end of the wire is fixed to each end of the movable segment. By unfastening the movable segment from the fixed segment, the movable segment is disconnected from the fabric feed frame. With this state, by moving the movable segment relative to the fixed segment, a rotational point of origin of the rotary frame is adjusted.

Claims

1. A curved workpiece fabric holder device for use in an embroidery machine having at least one cylinder bed extending in a frontward/rearward direction, and a fabric feed frame movable in the frontward-rearward direction and a lateral direction perpendicular thereto, the holder device comprising:

a base frame positioned adjacent the at least one cylinder bed and movable in the frontward/rearward direction;

a rotary frame rotatably supported by the base frame and positioned to surround the at least one cylinder bed, the rotary frame providing a rotational point of origin;

a workpiece retainer for retaining a curved workpiece and detachably mounted on the rotary frame;

a translation mechanism connected between the fabric feed frame and the rotary frame for translating the movement of the fabric feed frame in the lateral direction into a rotational movement of the rotary frame; and

an adjusting mechanism provided to the translation mechanism and selectively releasing the rotary frame from the fabric feed frame for adjusting an initial rotational position of the rotary frame relative to the base frame to adjust the rotational point of origin regardless of the movement of the fabric feed frame.

2. The curved workpiece fabric holder device as claimed in claim 1, wherein the translation mechanism comprises:

a fixed segment connected to the fabric feed frame;

a movable segment movable in the lateral direction with respect to the base frame, the movable segment having an elongated shape, one longitudinal end portion provided with a first wire attaching portion, and another longitudinal end portion provided with a second wire attaching portion;

a wire having an intermediate portion looped around the rotary frame and end portions attached to the first and second wire attaching portions, respectively, the movement of the movable segment in the lateral direction being translated into the rotational movement of the rotary frame about its axis through the wire.

3. The curved workpiece fabric holder device as claimed in claim 2, wherein the movable segment extends in the lateral direction and is movable upon the fixed segment, the movable segment being formed with an elongated slot extending in the lateral direction and having a width;

and wherein the adjusting mechanism comprises a screwed knob having a knob portion, a large diameter stem portion positioned below the knob portion and having a diameter greater than the width of the elongated slot, and a screwed portion positioned below the large diameter stem portion and threadingly engageable with the fixed segment through the elongated slot.

4. The curved workpiece fabric holder device as claimed in claim 3, wherein the base frame has an upper surface portion formed with a first datum line extending in the frontward/rearward direction,

and wherein the movable segment is formed with a central elongated slot extending in the lateral direction, the movable segment having an upper surface formed with a second datum line extending in the frontward/rearward direction at a longitudinally center position of the central elongated slot, the first datum line being visible through the central elongated slot.

5. The curved workpiece fabric holder device as claimed in claim 2, wherein the first wire attaching portion comprises:

a link plate extending in the lateral direction and projecting frontwardly from the movable segment at its longitudinal one end portion, the link plate having an inner longitudinal end provided with an upwardly bent portion and an outer longitudinal edge;

a movable link piece extending in the lateral direction and movable upon the link plate in the lateral direction, the link piece having an inner longitudinal end provided with an upwardly bent portion connected to the upwardly bent portion of the link plate, an outer edge, and an upper surface to which one distal end of the wire is fixed.

6. The curved workpiece fabric holder device as claimed in claim 5, wherein the wire has an end area portion adjacent the first wire attaching portion, the end area portion being bent at the outer longitudinal edge of the link plate in a hair-pin fashion.

7. The curved workpiece fabric holder device as claimed in claim 5, wherein the second wire attaching portion comprises a link plate extending in the lateral direction and projecting frontwardly from the movable segment at its longitudinal another end portion, the link plate having an outer longitudinal edge and an upper surface to which another distal end of the wire is fixed;

and wherein the wire has another end area portion adjacent the second wire attaching portion, the another end area portion being bent at the outer longitudinal edge of the link plate of the second wire attaching portion in a hair-pin fashion.

8. The curved workpiece fabric holder device as claimed in claim 6, wherein the upwardly bent portion of the link plate of the first wire attaching portion is in confrontation with the upwardly bent portion of the link piece;

and further comprising a wire tension adjusting member connected between the confronting upwardly bent portions for varying a distance therebetween to move the movable link piece relative to the link plate.

9. The curved workpiece fabric holder device as claimed in claim 2, wherein the first wire attaching portion comprises:

a link plate extending in the lateral direction and projecting frontwardly from the movable segment at its longitudinal one end portion, the link plate having an outer longitudinal end provided with an upwardly bent portion; and

a movable link piece extending in the lateral direction and movable upon the link plate in the lateral direction, the link piece having an outer longitudinal end provided with an upwardly bent portion connected to the upwardly bent portion of the link plate and an upper surface to which one distal end of the wire is attached.

10. The curved workpiece fabric holder device as claimed in claim 9, wherein the second wire attaching portion comprises a link plate extending in the lateral direction and projecting frontwardly from the movable segment at its longitudinal another end portion, the link plate of the second wire attaching portion having an upper surface to which another distal end of the wire is attached;

and wherein the upwardly bent portion of the link plate of the first wire attaching portion is in confrontation with the upwardly bent portion of the link piece;

and further comprising a wire tension adjusting member connected between the confronting upwardly bent portions for varying a distance therebetween to move the movable link piece relative to the link plate of the first wire attaching portion.

11. The curved workpiece fabric holder device as claimed in claim 2, wherein the wire has one end area portion extending from an uppermost end of the rotary frame away from the rotary frame in the lateral direction, and has another end area portion extending from the uppermost end of the rotary frame opposite away from the rotary frame in the lateral direction, and the wire has one and another distal ends, and the first and second wire attaching portions have outermost edges in the lateral direction, the one end area portion of the wire leading up to the outermost edge of the first wire attaching portion and the one distal end of the wire being fixed to the first wire attaching portion, and the another end area portion of the wire leading up to the outermost edge of the second wire attaching portion and the another distal end of the wire being fixed to the second wire attaching portion.

12. The curved workpiece fabric holder device as claimed in claim 11, wherein the uppermost end of the rotary frame is positioned below the movable segment;

and wherein the one and another end area portions of the wire are positioned below the first and second wire attaching portion until the one and another end area portions reach the outermost edges of the first and second wire attaching portions, and the one and another end area portions of the wire are bent in a hairpin manner at the outermost edges so that the one distal end of the wire is fixed to an upper surface of the first wire attaching portion and the another distal end of the wire is fixed to an upper surface of the second wire attaching portion.

13. The curved workpiece fabric holder device as claimed in claim 12, wherein the first wire attaching portion comprises:

a link plate extending in the lateral direction and projecting frontwardly from the movable segment at its longitudinal one end portion, the link plate having an outer longitudinal edge and an inner longitudinal end provided with an upwardly bent portion;

a movable link piece extending in the lateral direction and movable upon the link plate in the lateral direction, the link piece having an inner longitudinal end provided with an upwardly bent portion connected to the upwardly bent portion of the link plate, an outer edge, and an upper surface to which one distal end of the wire is fixed.

14. The curved workpiece fabric holder device as claimed in claim 13, wherein the one end area portion of the wire is bent at the outer longitudinal edge of the link plate of the first wire attaching portion in a hair-pin fashion.

15. The curved workpiece fabric holder device as claimed in claim 14, wherein the second wire attaching portion comprises a link plate extending in the lateral direction and projecting frontwardly from the movable segment at its longitudinal another end portion, the link plate having an outer longitudinal edge and an upper surface to which the another distal end of the wire is fixed.

16. The curved workpiece fabric holder device as claimed in claim 15, wherein the another end area portion of the wire is bent at the outer longitudinal edge of the link plate of the second wire attaching portion in a hair-pin fashion.

17. The curved workpiece fabric holder device as claimed in claim 16, wherein the upwardly bent portion of the link plate is in confrontation with the upwardly bent portion of the link piece;

and

further comprising a wire tension adjusting member connected between the confronting upwardly bent portions for varying a distance therebetween to move the movable link piece relative to the link plate of the first wire attaching portion.

18. The curved workpiece fabric holder device as claimed in claim 2, further comprising an adjustment unit provided at least one of the first and second wire attaching portions for adjusting a tension of the wire, the adjustment unit comprising a fixed section, a movable section movable with respect to the fixed section, and an adjusting piece for moving the movable section in the lateral direction relative to the fixed section, one of the distal ends of the wire being fixed to the movable section.

19. The curved workpiece fabric holder device as claimed in claim 18, wherein the adjusting piece comprises a screw rotatably supported on the fixed section and threadingly engaged with the movable section.

20. An embroidery machine for performing embroidery stitching to a curved workpiece fabric comprising:

at least one sewing portion having a head portion where a plurality of needle bars each holding a sewing needle are provided, and a cylinder bed extending in a frontward/rearward direction and housing therein a loop taker, an embroidery stitching being formed by co-operation of the sewing needle and the loop taker;

a fabric feed frame movable in the frontward-rearward direction and a lateral direction perpendicular thereto; and

at least one holder device comprising;

a base frame positioned adjacent each cylinder bed and movable in the frontward/rearward direction;

a rotary frame rotatably supported by the base frame and positioned to surround the cylinder bed, the rotary frame providing a rotational point of origin;

a workpiece retainer for retaining a curved workpiece and detachably mounted on the rotary frame;

a translation mechanism connected between the fabric feed frame and the rotary frame for translating the movement of the fabric feed frame in the lateral direction into a rotational movement of the rotary frame; and

an adjusting mechanism provided to the translation mechanism and selectively releasing the rotary frame from the fabric feed frame for adjusting an initial rotational position of the rotary frame relative to the base frame to adjust the rotational point of origin regardless of the movement of the fabric feed frame.

21. The embroidery machine as claimed in claim 20, wherein a plurality of sewing portions are arrayed side by side in a lateral direction, the fabric feed frame being commonly used for the plurality of sewing portions;

and wherein a plurality of holder devices are provided each in association with each sewing portion.

22. The embroidery machine as claimed in claim 21, wherein the translation mechanism comprises:

a fixed segment connected to the fabric feed frame;

a movable segment movable in the lateral direction with respect to the base frame, the movable segment having an elongated shape, one longitudinal end portion provided with a first wire attaching portion, and another longitudinal end portion provided with a second wire attaching portion;

a wire having an intermediate portion looped around the rotary frame and end portions attached to the first and second wire attaching portions, respectively, the movement of the movable segment in the lateral direction being translated into the rotational movement of the rotary frame about its axis through the wire.

23. A multiple head type embroidery machine for performing embroidery stitching simultaneously to a plurality of curved workpiece fabrics comprising:

a plurality of embroidery heads arrayed side by side in a lateral direction, each embroidery head having a plurality of needle bars each holding a sewing needle, and a cylinder bed extending in a frontward/rearward direction and housing therein a loop taker, an embroidery stitching being formed by co-operation of the sewing needle and the loop taker;

a fabric feed frame movable in the frontward-rearward direction and a lateral direction perpendicular thereto; and

a plurality of holder devices each comprising;

a base frame positioned adjacent each cylinder bed and movable in the frontward/rearward direction;

a rotary frame rotatably supported by the base frame and positioned to surround the cylinder bed, the rotary frame providing a rotational point of origin;

a workpiece retainer for retaining a curved workpiece and detachably mounted on the rotary frame;

a translation mechanism connected between the fabric feed frame and the rotary frame for translating the movement of the fabric feed frame in the lateral direction into a rotational movement of the rotary frame; and

an adjusting mechanism provided to the translation mechanism and selectively releasing the rotary frame from the fabric feed frame for adjusting an initial rotational position of the rotary frame relative to the base frame to adjust the rotational point of origin regardless of the movement of the fabric feed frame.