Method and apparatus for testing a carbon monoxide sensor

• US 5,886,638 A
• Filed: 02/18/1998
• Issued: 03/23/1999
• Est. Priority Date: 02/19/1997
• Status: Expired due to Term

• Current Assignee: Maple Chase Company
• Original Assignee: Ranco Incorporated of Delaware (Schneider Electric SE)
• Inventors: Tanguay, William P.
• Primary Examiner(s): Hofsass, Jeffery A.
• Assistant Examiner(s): VANDERPUYE, KENNETH N
• Application Number:
  US09/025,719
• Time in Patent Office: 398 Days
• Field of Search: 340/632, 340/628, 340/634, 340/633, 73/23.21, 73/23.35, 73/31.01, 73/31.06, 356/437, 356/438
• US Class Current: 340/632
• CPC Class Codes: G08B 17/10 Actuation by presence of smoke or gases , e.g. automatic alarm devices for analysing flowing fluid materials by the use of optical means
• CPC Class Codes: G08B 17/113 Constructional details
• CPC Class Codes: G08B 29/145 of fire detection circuits

Abstract

A CO concentration monitoring device operating under the control of a processor periodically checks the CO sensor to insure its ongoing integrity and to issue a distinctive audio signal to a user if sensor integrity has become suspect. The periodic integrity check procedure places a predetermined DC voltage across the sensor. Then, the voltage source is removed leaving the sensor charged as a capacitor such that reading the voltage remaining across the sensor, reading the temperature of the sensor and comparing a temperature adjusted representation of the voltage appearing across the sensor to at least one predetermined representation of a voltage representing a threshold at which sensor integrity becomes suspect. If this condition is determined, a sensor condition alert signal responsive is issued to drive a horn in a distinctive audio sequence (e.g., three 10 millisecond duration pulses spaced at about 500 millisecond intervals). In an optional feature, a manually actuable switch serves to selectively inhibit drive to the horn for a predetermined period if the sensor integrity condition has been determined to be marginal, but not yet failing.

Claims

1. A dangerous condition warning device adapted to issue an alarm when the ambient carbon monoxide level exceeds a predetermined level, said dangerous condition monitoring device comprising a dangerous condition monitoring device circuit including:

A) a processor;

B) a carbon monoxide level sensor characterized in that it has first and second terminals and can be charged as a capacitor by applying a DC voltage across said first and second terminals;

C) carbon monoxide concentration determination means for periodically polling said carbon monoxide sensor by said processor to monitor the ambient concentration of carbon monoxide;

D) an audio annunciator;

E) sensor integrity checking means for periodically assessing said carbon monoxide sensor under control of said processor by;

1) placing a predetermined DC voltage in series with a resistor across said first and second terminals to charge it as a capacitor;

2) removing the predetermined DC voltage from said first and second terminals leaving the carbon monoxide sensor charged as a capacitor;

3) reading the voltage appearing across the carbon monoxide sensor;

4) reading the temperature of the carbon monoxide sensor; and

5) comparing a temperature adjusted representation of the voltage appearing across the carbon monoxide sensor to first and second predetermined representations of voltages representing first and second thresholds for determining, by comparison to said representation of the voltage appearing across the carbon monoxide sensor;

a) a first sensor integrity condition in which sensor failure can be expected after a relatively long period; and

b) a second sensor integrity condition in which sensor failure is imminent and action should be taken;

F) sensor condition alert signal means responsive to the determination of said first and second sensor integrity conditions for driving said audio annunciator in a distinctive audio sequence of three 10 millisecond duration pulses spaced at about 500 millisecond intervals, which audio sequence is repeated at about five minute intervals;

G) a manually actuable switch;

H) means responsive to actuation of said manually-actuable switch for inhibiting drive to said audio annunciator for a predetermined period if said first sensor integrity condition is detected; and

I) means responsive to actuation of said manually-actuable switch after said second sensor integrity condition has been detected for preventing inhibiting the drive to said audio annunciator.

2. In a dangerous condition warning device adapted to issue an alarm when the ambient carbon monoxide (CO) level exceeds a predetermined level, said dangerous condition monitoring device comprising a dangerous condition monitoring device circuit including:

A) a processor;

B) a CO sensor characterized in that it has first and second terminals and can be charged as a capacitor by applying a DC voltage across said first and second terminals;

C) CO concentration determination means for periodically polling said CO sensor by said processor to monitor the ambient concentration of CO; and

D) an audio annunciator;

the improvement in which;

E) the integrity of said CO sensor is periodically checked by sensor condition monitoring means under control of said processor by;

1) placing a predetermined DC voltage in series with a resistor across said first and second terminals to charge it as a capacitor;

2) removing the predetermined DC voltage from said first and second terminals leaving the CO sensor charged as a capacitor;

3) reading the voltage appearing across the CO sensor;

4) comparing a representation of the voltage appearing across the CO sensor to a predetermined representation of a voltage which indicates that the integrity of the CO sensor is intact; and

5) if the representation of the voltage appearing across the CO sensor is less than the predetermined representation, issuing an sensor integrity indication that the integrity of the CO sensor is suspect;

and further including;

F) sensor condition alert signal means responsive to the issuance of said sensor integrity indication for driving said audio annunciator in a distinctive audio sequence which repeats at intervals of no more than one hour.

3. The dangerous condition warning device of claim 2 which further includes:

A) first and second predetermined representations of voltages representing first and second thresholds for determining, by comparison to said representation of the voltage appearing across the CO sensor;

1) a first sensor integrity condition in which sensor failure can be expected after a relatively long period; and

2) a second sensor integrity condition in which sensor failure is imminent and action should be taken;

B) a manually actuable switch;

C) means responsive to actuation of said manually-actuable switch for inhibiting drive to said audio annunciator for a predetermined period if said first sensor integrity condition is detected; and

D) means responsive to actuation of said manually-actuable switch after said second sensor integrity condition has been detected for preventing inhibiting the drive to said audio annunciator.

4. The dangerous condition warning device of claim 2 in which said distinctive audio sequence comprises a sequence of a plurality of audio pulses each of a duration of less than 50 milliseconds, the sequence repeating at intervals of no more than 15 minutes.

5. The dangerous condition warning device of claim 3 in which said distinctive audio sequence comprises a sequence of a plurality of audio pulses each of a duration of less than 50 milliseconds, the sequence repeating at intervals of no more than 15 minutes.

6. The dangerous condition warning device of claim 2 in which said distinctive audio sequence comprises a sequence of at least two audio pulses each of a duration of less than 20 milliseconds, the sequence repeating at intervals of no more than 10 minutes.

7. The dangerous condition warning device of claim 3 in which said distinctive audio sequence comprises a sequence of at least two audio pulses each of a duration of less than 20 milliseconds, the sequence repeating at intervals of no more than 10 minutes.

8. The dangerous condition warning device of claim 4 in which said distinctive audio sequence comprises a sequence of at least two audio pulses each of a duration of less than 20 milliseconds, the sequence repeating at intervals of no more than 10 minutes.

9. The dangerous condition warning device of claim 5 in which said distinctive audio sequence comprises a sequence of at least two audio pulses each of a duration of less than 20 milliseconds, the sequence repeating at intervals of no more than 10 minutes.

10. The dangerous condition warning device of claim 2 in which representation of the voltage appearing across the CO sensor is a pseudo CO concentration value and in which the predetermined representation is a reference CO concentration value.

11. The dangerous condition warning device of claim 3 in which the representation of the voltage appearing across the CO sensor is a pseudo CO concentration value and in which the predetermined representation is a reference CO concentration value.

12. The dangerous condition warning device of claim 4 in which:

A) the representation of the voltage appearing across the CO sensor is a pseudo CO concentration value; and

B) in which the first and second predetermined representations are, respectively, reference CO concentration values representing a first minimum value for an intact sensor and a second minimum value for a sensor which can be expected to fail after a relatively long period such that, if said pseudo CO concentration value is below said second minimum value, said second sensor integrity condition is found.

13. The dangerous condition warning device of claim 5 in which:

A) the representation of the voltage appearing across the CO sensor is a pseudo CO concentration value; and

B) in which the first and second predetermined representations are, respectively, reference CO concentration values representing a first minimum value for an intact sensor and a second minimum value for a sensor which can be expected to fail after a relatively long period such that, if said pseudo CO concentration value is below said second minimum value, said second sensor integrity condition is found.

14. The dangerous condition warning device of claim 6 in which:

A) the representation of the voltage appearing across the CO sensor is a pseudo CO concentration value; and

B) in which the first and second predetermined representations are, respectively, reference CO concentration values representing a first minimum value for an intact sensor and a second minimum value for a sensor which can be expected to fail after a relatively long period such that, if said pseudo CO concentration value is below said second minimum value, said second sensor integrity condition is found.

15. The dangerous condition warning device of claim 7 in which:

A) the representation of the voltage appearing across the CO sensor is a pseudo CO concentration value; and

B) in which the first and second predetermined representations are, respectively, reference CO concentration values representing a first minimum value for an intact sensor and a second minimum value for a sensor which can be expected to fail after a relatively long period such that, if said pseudo CO concentration value is below said second minimum value, said second sensor integrity condition is found.

16. The dangerous condition warning device of claim 8 in which:

A) the representation of the voltage appearing across the CO sensor is a pseudo CO concentration value; and

B) in which the first and second predetermined representations are, respectively, reference CO concentration values representing a first minimum value for an intact sensor and a second minimum value for a sensor which can be expected to fail after a relatively long period such that, if said pseudo CO concentration value is below said second minimum value, said second sensor integrity condition is found.

17. The dangerous condition warning device of claim 9 in which:

A) the representation of the voltage appearing across the CO sensor is a pseudo CO concentration value; and

B) in which the first and second predetermined representations are, respectively, reference CO concentration values representing a first minimum value for an intact sensor and a second minimum value for a sensor which can be expected to fail after a relatively long period such that, if said pseudo CO concentration value is below said second minimum value, said second sensor integrity condition is found.

18. The dangerous condition warning device of claim 10 in which:

A) the representation of the voltage appearing across the CO sensor is a pseudo CO concentration value; and

B) in which the first and second predetermined representations are, respectively, reference CO concentration values representing a first minimum value for an intact sensor and a second minimum value for a sensor which can be expected to fail after a relatively long period such that, if said pseudo CO concentration value is below said second minimum value, said second sensor integrity condition is found.

19. The dangerous condition warning device of claim 11 in which:

A) the representation of the voltage appearing across the CO sensor is a pseudo CO concentration value; and

B) in which the first and second predetermined representations are, respectively, reference CO concentration values representing a first minimum value for an intact sensor and a second minimum value for a sensor which can be expected to fail after a relatively long period such that, if said pseudo CO concentration value is below said second minimum value, said second sensor integrity condition is found.

20. In a dangerous condition warning device adapted to issue an alarm when the ambient carbon monoxide level exceeds a predetermined level, the dangerous condition monitoring device comprising a dangerous condition monitoring device circuit including:

a processor, a carbon monoxide level sensor characterized in that it has first and second terminals and can be charged as a capacitor by applying a DC current across the first and second terminals, carbon monoxide concentration determination means for periodically polling the carbon monoxide sensor by the processor to monitor the ambient concentration of carbon monoxide and an audio annunciator, a method for periodically checking the integrity of the carbon monoxide sensor under control of the processor, for providing an audio alert if the carbon monoxide sensor integrity is found to be suspect and for selectively temporarily overriding the audio alert under predetermined conditions, the method comprising the steps of;

A) applying a DC current across the first and second terminals to charge the sensor as a capacitor to a predetermined voltage;

B) ceasing applying the predetermined DC current across the first and second terminals leaving the carbon monoxide sensor charged as a capacitor;

C) after a predetermined period, reading the voltage appearing across the sensor;

D) reading the temperature of the sensor; and

E) comparing a temperature adjusted representation of the voltage appearing across the sensor to first and second predetermined representations of voltages representing first and second thresholds for determining, by comparison to the representation of the voltage appearing across the sensor;

1) a first sensor integrity condition in which sensor failure can be expected after a relatively long period; and

2) a second sensor integrity condition in which sensor failure is imminent and action should be taken;

F) if the first sensor integrity condition is determined, driving the audio annunciator in a distinctive audio sequence of three 10 millisecond duration pulses spaced at about 500 millisecond intervals, which audio sequence is repeated at about five minute intervals;

G) if the first sensor integrity condition is determined and a manually actuable switch is actuated, inhibiting drive to the audio annunciator for a predetermined period; and

I) if the second sensor integrity condition is determined and the manually actuable switch is actuated, preventing inhibiting drive to the audio annunciator.

21. In a dangerous condition warning device adapted to issue an alarm when the ambient carbon monoxide (CO) level exceeds a predetermined level, the dangerous condition monitoring device comprising a dangerous condition monitoring device circuit including:

a processor, a carbon monoxide sensor characterized in that it has first and second terminals and can be charged as a capacitor by applying a DC current across the first and second terminals, carbon monoxide concentration determination means for periodically polling the carbon monoxide sensor by the processor to monitor the ambient concentration of carbon monoxide and an audio annunciator, a method for periodically checking the integrity of the carbon monoxide sensor under control of the processor, for providing an audio alert if the carbon monoxide sensor integrity is found to be suspect and for selectively temporarily overriding the audio alert under predetermined conditions, the method comprising the steps of;

A) applying a DC current across the first and second terminals to charge the sensor as a capacitor to a predetermined voltage;

B) ceasing applying the predetermined DC current across the first and second terminals leaving the sensor charged as a capacitor;

C) after a predetermined period, reading the voltage appearing across the sensor;

D) comparing a representation of the voltage appearing across the sensor to a predetermined representation of a voltage which indicates that the integrity of the sensor is intact; and

E) if the representation of the voltage appearing across the sensor is less than the predetermined representation, issuing an sensor integrity indication that the integrity of the sensor is suspect;

F) if the sensor integrity indication, driving the audio annunciator in a distinctive audio sequence which repeats at intervals of no more than one hour.