Circuit breakers with PTC (Positive Temperature Coefficient resistivity

• US 5,886,860 A
• Filed: 08/25/1997
• Issued: 03/23/1999
• Est. Priority Date: 08/25/1997
• Status: Expired due to Term

• Current Assignee: Square D Company (Schneider Electric SE)
• Original Assignee: Square D Company (Schneider Electric SE)
• Inventors: Scott, Gary, Haun, Andy, Chen, William Weizhong, Green, Kevin James, Rezac, William, Ali, Manzoor, Cornhill, Colin
• Primary Examiner(s): Gaffin, Jeffrey
• Assistant Examiner(s): SHERRY, MICHAEL JUDE
• Application Number:
  US08/918,768
• Time in Patent Office: 575 Days
• Field of Search: 361/2-13, 361/93, 361/57, 361/102, 361/106, 361/14, 361/42-46, 361/54, 361/58, 361/161, 361/165, 361/166, 361/187, 218/1-8, 218/14, 218/16-17, 218/143, 218/154, 337/12, 337/14-15, 337/28, 338/20-21, 338/22 R, 338/23, 335/201, 335/35, 335/195, 219/110, 219/485, 219/491, 219/494-497, 219/510-511, 219/514, 219/519
• US Class Current: 361/9
• CPC Class Codes: H01H 2033/163 using PTC elements
• CPC Class Codes: H01H 3/222 using electrodynamic repulsion
• CPC Class Codes: H01H 71/1081 Modifications for selective or back-up protection; Correlation between feeder and branch circuit breaker circuits H02H3/06, H02H7/26
• CPC Class Codes: H01H 77/104 with a stable blow-off position
• CPC Class Codes: H01H 9/32 Insulating body insertable between contacts
• CPC Class Codes: H01H 9/42 Impedances connected with contacts
• CPC Class Codes: H02H 3/025 Disconnection after limiting, e.g. when limiting is not sufficient or for facilitating disconnection
• CPC Class Codes: H02H 3/33 using summation current transformers H02H3/347 takes precedence
• CPC Class Codes: H02H 9/026 Current limitation using PTC resistors, i.e. resistors with a large positive temperature coefficient

Abstract

A Positive Temperature Coefficient Resistivity (PTC) element has a resistivity that increases as the temperature increases. Circuit breakers having PTC elements can achieve better overload and short circuit protection than existing products. Breakers with PTC elements can also be combined with ground fault detection circuits to activate the circuit breaker under ground fault conditions that are less severe than the overcurrent conditions that would normally activate the circuit breaker. A shunt trip assembly incorporating a PTC resistor reduces the required power rating of the clearing switch.

Claims

1. A circuit breaker for interrupting the flow of electrical current in a line comprising:

(a) a first switch connected in series with the line, the switch having an open position and a closed position;

(b) a device coupled to the first switch, adapted to be actuated by at least one activating signal, to move the first switch from the closed position to the open position;

(c) a resistor having a positive temperature coefficient of resistivity connected in series with the first switch, said resistor being connected to said device to provide a first activating signal to the device; and

(d) a voltage limiting device connected in parallel to said resistor;

(e) a circuit adapted for sensing a ground fault current in the line and providing a second actuating signal to the device when the ground fault current is sensed; and

wherein the first activating signal is provided to a first coil in the device and the second activating signal is provided to a second coil in the device, and wherein the first coil and the second coil are wound around a common core.

2. The circuit breaker of claim 1 wherein the device further comprises a reverse current loop, the reverse current loop being adapted, during a short circuit condition on the line, to produce a force that moves the first switch from the closed position to the open position.

3. The circuit breaker of claim 2 further comprising a permanent magnet, the permanent magnet being adapted to keep the first switch in the open position after it has moved from the closed position to the open position.

4. A circuit breaker for interrupting the flow of electrical current in a line comprising:

(a) a first switch connected in series with the line, the first switch having an open position and a closed position;

(b) a device coupled to the first switch, adapted to be actuated by at least one activating signal, to move the first switch from the closed position to the open position;

(c) a resistor having a positive temperature coefficient of resistivity connected in series with the first switch, said resistor being connected to said device to provide a first activating signal to the device; and

(d) a voltage limiting device connected in parallel to said resistor;

(e) a second switch having an open position and a closed position and adapted for actuating the device;

(f) a diode arrangement connected to the second switch and adapted to prevent a short circuit current from flowing through said resistor; and

(g) a sensor adapted for sensing a ground fault current in the line and providing a second activating signal to the second switch when the ground fault current is sensed; and

wherein the second switch is adapted to move from the open position to the closed position in response to said second activating signal wherein the device is actuated.

5. The circuit breaker of claim 4 wherein the second switch is a semiconductor-controlled rectifier.

6. A circuit breaker for interrupting the flow of electrical current in a line comprising:

(a) a first switch connected in series with the line, the first switch having an open position and a closed position;

(b) a device coupled to the first switch, adapted to be actuated by at least one activating signal, to move the first switch from the closed position to the open position;

(c) a resistor having a positive temperature coefficient of resistivity connected in series with the first switch, said resistor being connected to said device to provide a first activating signal to the device; and

(d) a voltage limiting device connected in parallel to said resistor;

(e) a second switch, connected to the line and to a ground, the second switch having an open position and a closed position; and

(f) a sensor adapted for sensing a ground fault current in the line and providing a ground fault signal to the second switch when a ground fault current is sensed; and

wherein the second switch is adapted to move from the open position to the closed position in response to said ground fault signal.

7. A ground fault interruption module for use with a circuit breaker having a positive temperature coefficient of resistivity element comprising:

(a) a line having an electrical current, wherein the circuit breaker is connected to the line;

(b) a switching device, connected to the line and to a ground, the switching device having an open position and a closed position; and

(c) a sensor adapted for sensing a ground fault current in the line and providing a ground fault signal to the switching device when the ground fault current is sensed;

wherein the switching device is adapted to move from the open position to the closed position in response to said ground fault signal causing the electrical current in the line to increase wherein the positive temperature coefficient of resistivity element increases in temperature providing for interruption of the electrical current in the line.

8. A method of interrupting the flow of electrical current in a line comprising:

(a) connecting a first switch having an open position and a closed position in series with the line;

(b) coupling a device adapted to be actuated by at least one activating signal to the first switch to move the first switch from the closed position to the open position;

(c) connecting a resistor having a positive temperature coefficient of resistivity in series with the first switch, said resistor being connected to said device to provide a first activating signal to the device;

(d) connecting a voltage limiting device in parallel to said resistor;

(e) connecting a second switch to the line and to a ground, the second switch having an open position and a closed position;

(f) connecting a circuit adapted for sensing a ground fault current in the line to the second switch;

(g) providing a ground fault signal from the circuit to the second switch when the ground fault current is sensed; and

(h) moving the second switch from the open position to the closed position in response to the ground fault signal.