Precise economical reflector

• US 5,887,969 A
• Filed: 02/21/1997
• Issued: 03/30/1999
• Est. Priority Date: 02/21/1997
• Status: Expired due to Term

• Current Assignee: Musco Corporation
• Original Assignee: Musco Corporation
• Inventors: Gordin, Myron K.
• Primary Examiner(s): CARIASO, ALAN B
• Application Number:
  US08/804,741
• Time in Patent Office: 767 Days
• Field of Search: 362/217, 362/220, 362/223, 362/224, 362/296, 362/297, 362/306, 362/344, 362/347, 362/433, 362/438, 362/439
• US Class Current: 362/347
• CPC Class Codes: F21S 8/081 of low-built type, e.g. landscape light
• CPC Class Codes: F21S 8/086 with lighting device attached sideways of the standard, e.g. for roads and highways
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 17/12 by screwing
• CPC Class Codes: F21V 19/02 with provision for adjustment, e.g. for focusing
• CPC Class Codes: F21V 7/0008 providing for indirect lighting
• CPC Class Codes: F21V 7/10 Construction
• CPC Class Codes: F21V 7/16 with provision for adjusting the curvature
• CPC Class Codes: F21W 2131/10 Outdoor lighting
• CPC Class Codes: F21W 2131/105 of arenas or the like

Abstract

A reflector used in a lighting fixture wherein a relatively thin, flexible, reflecting surface is placed against a precisely formed curve in a frame. The reflecting surface is then clamped against the precisely formed curve and adopts the shape of precisely formed curve. A method according to the invention cuts the precisely formed curve from a piece and then uses both parts of the piece to clamp the reflective surface in place. It is preferred that the reflective sheet be placed against and clamped at least at opposite edges.

Claims

1. A lighting fixture comprising:

a set of frame members each having a contour defining a concave curve, the set positioned at parallel, spaced apart positions;

a reflector having an outer reflective surface and an inner surface, the reflector being placed across the contour of each frame member with the reflective surface facing outwardly and assuming the concave curve of the contour;

a securing member connected to the frame members and having a portion which abuts the reflective surface and applies retaining force against the reflector to secure the reflector to the frame members, the securing member including an adjustment to provide varying clamping force against the reflector;

a light source holder connected to at least one frame member and positioned in front of the reflective surface of the reflector.

2. The fixture of claim 1 further comprising cross-supports between frame members for supporting the frame members in the parallel spaced apart positions.

3. The fixture of claim 1 wherein the contour comprises a mathematical curve.

4. The fixture of claim 3 wherein the curve is selected form the set comprising a generally parabolic, generally elliptical, and a locus of points that locally on the reflector is nearly elliptical or parabolic.

5. The fixture of claim 1 wherein the reflector comprises a relatively flexible sheet having a highly specular reflective surface.

6. The fixture of claim 1 wherein the reflector comprises a plurality of segments of sheet-like material.

7. The fixture of claim 1 wherein the reflector comprises specular aluminum.

8. The fixture of claim 1 wherein the concave curve is a precise curve.

9. The fixture of claim 8 wherein the concave curve is formed by a precision cut.

10. The fixture of claim 9 wherein the precision cut is accomplished by a laser.

11. A reflector for providing a precise curvature for a reflecting surface comprising:

a frame;

the frame including first and second, spaced apart, parallel, and identical receiving surfaces, each receiving surface defining a precise curve;

first and second clamp members, each having a mating surface that precisely mates with the precise curve of the receiving surfaces;

a reflector removably positionable between the receiving and mating surfaces of the frame and clamp member;

securing members connectable between the frame and clamp members, the securing members being adjustable to move the clamp members closer or farther from the receiving surfaces.

12. The reflector of claim 11 wherein the precise curve is concave.

13. The reflector of claim 12 wherein the concave curve is a parabola.

14. The reflector of claim 11 wherein the frame comprises first and second plates, each having a receiving surface, and cross-members between said first and second plates holding them in a spaced apart parallel position.

15. The reflector of claim 11 further comprising a housing surrounding the frame.

16. The reflector of claim 11 wherein the frame comprises first and second brackets and a cross-member to hold first and second brackets spaced apart.

17. The reflector of claim 11 further comprising a light source positional in front of the reflector.

18. The reflector of claim 11 wherein the clamp members comprise brackets positioned on opposite sides of the reflector.

19. The reflector of claim 11 further comprising cross-members running across top and bottom edges of the reflector between clamping members.

20. The reflector of claim 11 wherein the precise curve is formed by precision computer controlled cut.

21. The reflector of claim 20 wherein the cut is made by a laser.

22. The process of making the reflector of claim 11 comprising:

cutting the precise curve in a plate by a laser so that first and second pieces are formed;

using the first piece as the frame;

using the second piece as the clamp member;

so that the reflector edges are positionable in the precise laser cut curve and the reflector conforms to the precise curve by application of the mating clamp members created by the same cut through the plate.

23. The reflector of claim 11 wherein the curve defines a lighting direction.

24. The reflector of claim 23 wherein the lighting direction is substantially horizontal.

25. The reflector of claim 11 wherein the lighting direction is substantially vertical.

26. The reflector of claim 11 further comprising side mirrors on opposite sides of the reflector.

27. The reflector of claim 17 wherein the light source is mounted on an adjustable member connected to the frame so that the light source is adjustably positionable relative to the reflecting surface.

28. The reflector of claim 27 wherein the adjustable member includes means to move the light source towards and away the reflective surface.

29. The reflector of claim 27 wherein the adjustable member includes means to move the light source up and down relative to the reflective surface.

30. The reflector of claim 27 wherein the adjustable member includes means to move the light source angularly relative to the reflecting surface.