Computer controlled hydraulic resistance device for a prosthesis and other apparatus

• US 5,888,212 A
• Filed: 06/26/1997
• Issued: 03/30/1999
• Est. Priority Date: 06/26/1997
• Status: Expired due to Term

• Current Assignee: Ossur hf
• Original Assignee: Mauch, Inc. (DRT Holdings LLC)
• Inventors: Reinke, Christian H., Petrofsky, Steven H.
• Primary Examiner(s): Willse, David H.
• Application Number:
  US08/883,614
• Time in Patent Office: 642 Days
• Field of Search: 623/44, 623/43, 623/24, 623/39, 188/282.2, 188/282.3, 701/78, 701/83, 701/85, 482/6, 482/5
• US Class Current: 623/24
• CPC Class Codes: A61F 2/64 Knee joints
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/748 Valve systems
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/7635 for measuring force, pressure or mechanical tension
• CPC Class Codes: F16F 9/46 allowing control from a distance , i.e. location of means for control input being remote from site of valves, e.g. on damper external wall attachment of valve units to cylinders F16F9/325

Abstract

A computer controlled hydraulic resistance device for apparatus such as a prosthetic knee for above knee amputees, includes a solenoid actuated valve connected to control the flow of hydraulic fluid to and from a hydraulic actuator which applies resistance to the prosthetic knee or other apparatus through a coupling. Hydraulic pressure is sensed on the high and low side of the actuator and is used by a micro-controller in a closed-loop manner to compensate automatically for variations in the device and in the hydraulic fluid viscosity. The device also senses the position of the apparatus and feedsback to the micro-controller for applying a predetermined resistance profile to the apparatus.

Claims

1. A device for producing a controlled variable resistance to apparatus including a first member moveable relative to a second member, said device comprising means including a hydraulic actuator for connecting said first member to said second member, said actuator including a housing enclosing a moveable resistance applying member separating a first chamber and a second chamber within said housing, a hydraulic fluid within said chambers, means defining hydraulic fluid passages connected to said chambers, a solenoid controlled valve connected to control the flow of hydraulic fluid through said passages, means for independently sensing the hydraulic fluid pressure within each of said first and second chambers, and a computer control system responsive to said pressure sensing means for actuating said valve to control precisely the flow of said fluid through said valve and into and out of said first and second chambers and to compensate for variations in said device and in said fluid viscosity.

2. A device as defined in claim 1 and including a position sensor for sensing the position of said first member relative to said second member and connected to said control system for applying a predetermined resistance profile to the apparatus.

3. A device as defined in claim 1 and including means for biasing the flow of hydraulic fluid through said valve from said first chamber to said second chamber.

4. A device as defined in claim 1 and including means for connecting said first member to a partial leg of an amputee and for connecting said second member to an artificial foot for the amputee.

5. A device as defined in claim 4 wherein said control system includes sensors for separately sensing the forces exerted on the toe and heel of the artificial foot while the amputee is walking.

6. A device as defined in claim 1 wherein said resistance applying member comprises a rotary shaft supporting a vane type rotor within said housing, and a flexible sealing member extending around said rotor and engaging said housing.

7. A device as defined in claim 1 wherein said solenoid valve includes a metal valve member supported for axial movement within a metal core member having an annular shoulder, and a wire coil surrounding said core member and having an annular step receiving said shoulder.

8. A device as defined in claim 1 wherein said means for sensing the hydraulic fluid pressure comprise a capacitive sensor connected to said control system and including a set of metal conductor plates separated by a slightly resilient layer of non-metallic material, and a set of insulated reflector plates attached to said conductor plates.

9. A device as defined in claim 1 wherein said means for sensing the hydraulic fluid pressure comprise a capacitive sensor connected to said control system and including a set of metal conductor plates separated by a slightly resilient layer of non-metallic material, a set of electrically insulated reflector plates attached to said conductor plates, and a flexible diaphragm disposed between said capacitive sensor and said fluid within said first chamber.

10. A device for producing a controlled variable resistance for a prosthesis including a first member pivotally connected to a second member, said device comprising means including a rotary hydraulic actuator for connecting said first member to said second member, said actuator including a housing enclosing a resistance applying vane type rotor separating a first chamber and a second chamber within said housing, a hydraulic fluid within said chambers, means defining hydraulic fluid passages connected to said chambers, a solenoid controlled valve connected to control the flow of hydraulic fluid through said passages, means for independently sensing the hydraulic fluid pressure within each of said first and second chambers on opposite sides of said rotor, and a computer control system responsive to said pressure sensing means for actuating said valve to control precisely the flow of said fluid through said valve and into and out of said first and second chambers and to compensate for variations in said device and in said fluid viscosity.

11. A device as defined in claim 10 and including a position sensor for sensing the angular position of said first member relative to said second member and connected to said control system for applying a predetermined resistance profile to the prosthesis.

12. A device as defined in claim 10 and including means for biasing the flow of hydraulic fluid through said valve from said first chamber to said second chamber.

13. A device as defined in claim 10 and including means for connecting said first member to a partial leg of an amputee and for connecting said second member to an artificial foot for the amputee.

14. A device as defined in claim 13 wherein said control system includes sensors for separately sensing the forces exerted on the toe and heel of the artificial foot while the amputee is walking.

15. A device as defined in claim 14 wherein said sensors comprise a capacitive sensor connected to said control system and including a set of metal conductor plates separated by a slightly resilient layer of non-metallic material, and a set of electrically insulated reflector plates attached to said conductor plates.

16. A device as defined in claim 10 wherein said rotor defines at least one endless groove extending around said rotor, and an endless flexible sealing member extending within said groove and engaging said housing.