Robotic washing apparatus

• US 5,890,250 A
• Filed: 01/29/1997
• Issued: 04/06/1999
• Est. Priority Date: 02/02/1996
• Status: Expired due to Fees

• Current Assignee: Pachanga Holdings LLC
• Original Assignee: Sky Robotics
• Inventors: Kerr, Jeff, Lange, Michael R.
• Primary Examiner(s): TILL, TERRENCE R
• Application Number:
  US08/790,464
• Time in Patent Office: 797 Days
• Field of Search: 15/50.1, 15/50.3, 15/103, 15/302, 15/319, 15/320, 134/172
• US Class Current: 15/50.3
• CPC Class Codes: A47L 1/02 Power-driven machines or devices
• CPC Class Codes: A47L 2201/04 Automatic control of the travelling movement; Automatic obstacle detection

Abstract

The present invention relates to a robotic apparatus for applying fluids to the exterior surfaces of vertical, nearly vertical, or sloped surfaces with minimum human supervision. The robotic apparatus is designed to apply fluids to surfaces which may include obstacles such as window frames or gaps created by window seams, which the present invention is designed to traverse. The robotic apparatus includes a housing, a drive assembly, a sliding vacuum assembly, a fluid spray assembly, and sensor and control systems. The drive assembly includes drive chains, cables, ropes or the like that are connected at one end to a carriage positioned on the top of the structure and to a stabilizing member or members at the other end.

Claims

1. An apparatus for applying fluids to the exterior surfaces of vertical or nearly vertical structures, the apparatus being suspended adjacent a building surface by a relocatable carriage, the apparatus comprising:

a housing;

multiple spray nozzles mounted on said housing for spraying the fluids;

a drive assembly attached to said housing, said drive assembly including two drive chains each having a top end and a bottom end, a drive motor, and a sprocket assembly;

a restraining member, said restraining member attached to said bottom ends of said drive chains; and

at least two grabber/slider vacuum cup assemblies, each said grabber/slider vacuum cup assembly including at least one vacuum cup and at least one pneumatic cylinder being extendable and retractable, said grabber/slider vacuum cup assemblies being extendable for making contact with the building surface and retractable for pulling the apparatus toward the building surface, further each said at least one vacuum cup including a deformable annular suction pad for maintaining slidable contact with the building surface when applying fluids to the exterior surfaces.

2. The apparatus of claim 1, wherein said restraining member is a weight.

3. An apparatus for applying fluids to the exterior surfaces of vertical or nearly structures that is able to traverse obstacles on the side of buildings, comprising:

a housing;

a drive assembly attached to said housing;

a sensor assembly for sensing obstacles on, and gaps in, the building surface, said sensor assembly including two sensor feet, a spacing bar, and two main levers, one end of each said main lever movably connected to one side of said housing, one said sensor foot being fixedly attached to the other end of each said main lever, and said spacing bar being disposed between and fixedly attached to said sensor feet;

at least two vacuum suction cup assemblies connected to said housing, each said vacuum suction cup assembly having at least one slidable suction cup; and

at least one set of spray nozzles mounted on said housing.

4. The apparatus of claim 3, further comprising at least one cylindrical brush rotatably mounted on said housing.

5. The apparatus of claim 3, further comprising a second set of spray nozzles mounted on said housing, wherein said at least one set of spray nozzles is part of a cleaning fluid system, and said second set of spray nozzles is part of a rinse water system.

6. The apparatus of claim 5, further comprising a third set of spray nozzles mounted on said housing, said third set of spray nozzles being part of a deionized water system.

7. The apparatus of claim 3, wherein said drive assembly includes two drive chains, a drive motor, an encoder and at least one sprocket assembly.

8. The apparatus of claim 7, wherein said housing has a main frame, said main frame having two side panel portions, a front plate portion, a rear plate portion and a floor plate portion.

9. The apparatus of claim 8, wherein said at least one sprocket assembly includes a drive sprocket and at least two idler sprockets mounted on each said side panel portions.

10. The apparatus of claim 9, wherein each said at least two vacuum suction cup assemblies is extendable and retractable and include at least one pneumatic cylinder.

11. The apparatus of claim 10, wherein each said slidable suction cup is faced with a low-friction ring.

12. The apparatus of claim 3, wherein said sensor assembly further includes a fulcrum lever and a potentiometer, one end of said fulcrum lever is connected to one said main lever and the other end of said fulcrum lever is connected to said potentiometer.

13. The apparatus of claim 3, further comprising a computer mounted on said main frame, said computer being operably connected to said potentiometer, said encoder and said vacuum suction cup assemblies whereby the information provided by said potentiometer and said encoder is used by the computer to cause said at least two vacuum suction cup assemblies to independently extend and retract as the apparatus traverses an obstacle or gap.

14. A robotic washing apparatus for cleaning vertical or nearly vertical building surfaces, comprising:

a housing having a main frame, said main frame having two side panel portions, a front plate portion, a rear plate portion, and a floor plate portion;

a drive assembly including two drive chains, a drive motor, an encoder, and at least one sprocket assembly, said at least one sprocket assembly including a drive sprocket and at least two idler sprockets mounted on each said side panel portions, one of said drive chains being connected to each said drive sprocket;

a sensor assembly for sensing obstacles on, and gaps in, building surfaces, said sensor assembly including a two sensor feet, a spacing bar, and two main levers, one end of each said main lever movably connected to one of said side panel portions, one said sensor foot being fixedly attached the other end of each said main lever, and said spacing bar being disposed between and fixedly attached to said sensor feet, said sensor assembly further including a fulcrum lever and a potentiometer, one end of said fulcrum lever being connected to one said main lever and the other end of said fulcrum lever being connected to said potentiometer;

at least two slidable vacuum cup assemblies operably connected to said main frame;

a computer mounted on said main frame, said computer being operably connected to said potentiometer, said encoder and said vacuum suction cup assemblies whereby the information provided by said potentiometer and said encoder is used by the computer to cause said at least two vacuum suction cup assemblies to independently extend and retract as the apparatus traverses an obstacle or gap so that at least one vacuum suction cup assembly is in contact with the surface of the structure at all times while the apparatus traverses the obstacle or gap.

15. The robotic washing apparatus of claim 14, further comprising at least one extendable grabber vacuum cup assembly.

16. The robotic washing apparatus of claim 14, further comprising at least two sets of spray nozzles mounted on said housing wherein one of said at least two sets of spray nozzles is part of a cleaning fluid system, and the second of said at least two sets of spray nozzles is part of a rinse water system.

17. The robotic washing apparatus of claim 16, further comprising a third set of spray nozzles mounted on said housing, said third set of spray nozzles being part of a deionized water system.

18. The robotic washing apparatus of claim 14, wherein each said at least two vacuum suction cup assemblies is extendable and retractable and includes at least one pneumatic cylinder.

19. An apparatus for applying fluids to the exterior surfaces of vertical or nearly vertical structures, the apparatus being suspended adjacent a building surface by a relocatable carriage, the apparatus comprising:

a housing including a main frame;

at least one spray nozzle connected to said housing;

a drive assembly attached to said housing, said drive assembly including two drive chains each having a top end and a bottom end, a drive motor, and a sprocket assembly;

a sensor assembly for sensing obstacles on, and gaps in, the building surface, said sensor assembly connected to said housing;

at least two slidable vacuum cup assemblies operably connected to said main frame; and

a computer mounted on said main frame, said computer being operably connected to said sensor assembly and said vacuum suction cup assemblies whereby the information provided by said sensor assembly is used by the computer to cause said at least two vacuum suction cup assemblies to independently extend and retract as the apparatus traverses an obstacle or gap so that at least one vacuum suction cup assembly is in contact with the surface of the structure at all times while the apparatus traverses the obstacle or gap.