Concrete insert for attaching wall panels to building structures

• US 5,890,340 A
• Filed: 08/29/1996
• Issued: 04/06/1999
• Est. Priority Date: 08/29/1996
• Status: Expired due to Fees

• Current Assignee: Artex Systems, Inc.
• Original Assignee: Zygmunt Grant Kafarowski
• Inventors: Kafarowski, Zygmunt Grant
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): CALLO, LAURA ANTOINETTE
• Application Number:
  US08/705,275
• Time in Patent Office: 950 Days
• Field of Search: 52/235, 52/698, 52/704, 52/706, 52/707, 52/708, 52/709, 52/710, 52/711, 52/712, 52/383, 52/100, 52/99, 52/127.3, 52/127.4
• US Class Current: 52/704
• CPC Class Codes: E04B 1/4128 receiving adjustable or removal nuts

Abstract

Concrete inserts are disclosed which are preferably embedded in the rear surface of a concrete wall panel and used to mount and support the wall panel from a building frame. The insert preferably comprises a U-shaped metal housing defining a longitudinally extending channel, the housing comprising two side members in spaced, facing relation to one another and a bight portion between the side members, the bight portion having a longitudinally extending slot therethrough. The insert is adapted to be embedded in the rear surface of the wall panel with the bight portion flush with the rear surface and the side members embedded in the concrete of the panel. The side members are preferably of a trapezoidal shape which provides the insert with high resistance to withdrawal from the concrete. The concrete insert preferably has a nut received in a concrete-free chamber beneath the opening in the bight portion, a single piece of foam plastic preferably being used to retain the nut in position and prevent liquid concrete from entering the concrete-free chamber during casting of the wall panel.

Claims

1. A concrete insert, comprising:

an elongate bight portion having an upper surface and two longitudinal sides, said bight portion being adapted for connection to a fastener means; and

two generally planar side members, each having an inner face and an outer face, with said inner faces of said two side members being in spaced, facing relationship to one another, each of said side members extending downwardly from a respective one of said longitudinal sides of said bight portion,

said side members being connected to one another only through said bight portion so that said side members and said bight portion together define a U-shaped, longitudinally extending channel having an open bottom and open ends,

wherein each of said side members is wedge-shaped, having two longitudinally spaced, diverging end surfaces extending between said inner and outer faces and extending downwardly from the bight portion, the two end surfaces of each said side member diverging from one another with increasing distance from said bight portion.

2. The concrete insert of claim 1, wherein said side members and said bight portion are formed from a sheet of metal of generally uniform thickness.

3. The concrete insert of claim 2, wherein said sheet of metal has a thickness of from about 1/8 inch to about 1/4 inch, and is comprised of stainless steel or galvanized mild steel.

4. The concrete insert of claim 2, wherein said side members and said bight portion are formed into said U-shaped, longitudinally extending channel by bending said sheet of metal along said longitudinal sides of said bight portion.

5. The concrete insert of claim 1, wherein each of said side members defines a trapezpoid with each of the two diverging end surfaces of the side member extending downwardly at an obtuse angle from one of the longitudinal sides of the bight portion to a bottom edge of the side member, the bottom edge of the side member being longer than and parallel to the longitudinal side of the bight portion.

6. The concrete insert of claim 5, wherein each side member defines a bilaterally symmetrical trapezoid.

7. The concrete insert of claim 1, wherein said side members diverge from one another downwardly from said bight portion.

8. The concrete insert of claim 1, wherein said bight portion has an opening therethrough adapted to receive elongate fastening means.

9. The concrete insert of claim 8, wherein said opening in said bight portion comprises an elongate, longitudinal slot.

10. The concrete insert of claim 9, additionally comprising nut means located in said channel and having a threaded aperture accessible to a threaded end of said elongate fastening means, said nut means adapted to secure said elongate fastening means to said bight portion.

11. The concrete insert of claim 10, additionally comprising a sealing member received in said channel, said sealing member comprising:

a longitudinally extending bottom surface sealing said open bottom of said channel below said nut means,

end sealing surfaces extending upeardly from said bottom surface and sealing said open ends of said channel, and

a chamber enclosed by said bottom surface and end sealing surfaces in which said nut means is retained.

12. A concrete insert, comprising:

an elongate bight portion having an upper surface and two longitudinal sides, said bight portion having an opening therethrough adapted to receive elongate fastening means, said opening comprising an elongate, longitudinal slot;

two generally planar side members in spaced, facing relationship to one another, each side member extending downwardly from a respective one of said longitudinal sides of said bight portion, said side members and said bight portion together defining a U-shaped, longitudinally extending channel having an open bottom and open ends, wherein each of said side members is wedge-shaped, having two longitudinally spaced, diverging edges extending downwardly from the bight portion, the two edges of each said side member diverging from one another with increasing distance from said bight portion;

nut means located in said channel and having a threaded aperture accessible to a threaded end of said elongate fastening means, said nut means adapted to secure said elongate fastening means to said bight portion;

a sealing member received in said channel, said sealing member comprising a longitudinally extending bottom surface sealing said open bottom of said channel below said nut means, end surfaces extending upwardly from said bottom surface and sealing said open ends of said channel, and a chamber enclosed by said bottom surface and end surfaces in which said nut means is retained, wherein said sealing member comprises a block of semi-rigid, compressible material, and said chamber is sized to prevent substantial movement of said nut means transverse to the elongate, longitudinal slot.

13. The concrete insert of claim 12, wherein said chamber of said sealing member is elongate to permit movement of said nut means along the elongate, longitudinal slot.

14. The concrete insert of claim 12, wherein said semi-rigid, compressible material comprises foam plastic.

15. The concrete insert of claim 14, wherein said block of foam plastic is retained in said channel by adhesive or a friction fit.

16. The concrete insert of claim 12, additionally comprising a top cap sealingly received in said elongate, longitudinal slot, said top cap being removable upwardly from said upper surface of said bight portion.

17. The concrete insert of claim 16, wherein said top cap comprises a plug of semi-rigid, compressible material.

18. A concrete insert, comprising:

an elongate bight portion having an upper surface and two longitudinal sides, said bight portion having an opening therethrough adapted to receive elongate fastening means, said opening comprising an elongate, longitudinal slot;

two generally planar side members in spaced, facing relationship to one another, each side member extending downwardly from a respective one of said longitudinal sides of said bight portion, said side members and said bight portion together defining a U-shaped, longitudinally extending channel having an open bottom and open ends, wherein each of said side members is wedge-shaped, having two longitudinally spaced, diverging edges extending downwardly from the bight portion, the two edges of each said side member diverging from one another with increasing distance from said bight portion;

nut means located in said channel and having a threaded aperture accessible to a threaded end of said elongate fastening means said nut means adapted to secure said elongate fastening means to said bight portion;

a sealing member received in said channel, said sealing member comprising a longitudinally extending bottom surface sealing said open bottom of said channel below said nut means, end surfaces extending upwardly from said bottom surface and sealing said open ends of said channel, and a chamber enclosed by said bottom surface and end surfaces in which said nut means is retained, wherein said sealing member comprises a block of semi-rigid, compressible material, and said chamber is sized to prevent substantial movement of said nut means transverse to the elongate, longitudinal slot; and

a top cap sealingly received in said elongate, longitudinal slot, said top cap comprising a plug of semi-rigid, compressible material and being removable upwardly from said upper surface of said bight portion.

19. The concrete insert of claim 18, wherein said sealing member and said top cap are unitarily molded from foam plastic and said chamber comprises a slot between said top cap and said sealing member.

20. The concrete insert of claim 19, wherein said top cap has an upper surface which is substantially flush with the upper surface of the bight portion.

21. A concrete insert, comprising:

a metal housing defining a U-shaped, longitudinally extending channel having an open bottom and open ends, said metal housing comprising an elongate bight portion having an upper surface and two longitudinal sides, and two generally planar side members extending downwardly from a respective one of said longitudinal sides of the bight portion,

each side member having an inner face and and outer face, with said inner faces of said two side members in spaced, facing relationship to one another,

said bight portion having an elongate, longitudinal slot therethrough adapted to receive elongate fastening means,

each said side member being wedge-shaped having two longitudinally spaced, diverging end surfaces extending between said inner and outer faces downwardly from said bight portion, the two end surfaces of each side member diverging from one another with increasing distance from said bight portion;

nut means located in said channel and having a threaded aperture acdessible to a threaded end of said elongate fastening means, said nut means adapted to secure said elongate fastening means to said bight portion;

a sealing member received in said channel, said sealing member comprising a longitudinally extending bottom surface sealing said open bottom of said channel below said nut means, end sealing surfaces extending upwardly from said bottom surface and sealing said open ends of said channel, and a chamber enclosed by said bottom surface and end sealing surfaces in which said nut means is retained; and

a top can sealingly received in said elongate, longitudinal slot, said top cap being removable upwardly from said upper surface of said bight portion.

22. A concrete insert, comprising:

a metal housing defining a U-shaped, longitudinally extending channel having an open bottom and open ends, said metal housing comprising an elongate bight portion having an upper surface and two longitudinal sides, and two generally planar side members in spaced, facing relationship to one another, said bight portion having an elongate, longitudinal slot therethrough adapted to receive elongate fastening means, each side member being wedge-shaped and extending downwardly from a respective one of said longitudinal sides of said bight portion;

nut means located in said channel and having a threaded aperture accessible to a threaded end of said elongate fastening means, said nut means adapted to secure said elongate fastening means to said bight portion;

a sealing member received in said channel, said sealing member comprising a longitudinally extending bottom surface sealing said open bottom of said channel below said nut means, end surfaces extending upwardly from said bottom surface and sealing said open ends of said channel, and a chamber enclosed by said bottom surface and end surfaces in which said nut means is retained, wherein said sealing member comprises a block of semi-rigid, compressible material and said chamber is sized to prevent substantial movement of said nut means transverse to the elongate, longitudinal slot; and

a top cap sealingly received in said elongate, longitudinal slot, said top cap being removable upwardly from said upper surface of said bight portion.

23. The concrete insert of claim 22, wherein said top cap comprises a plug of semi-rigid, compressible material.

24. The concrete insert of claim 23, wherein said sealing member and said top cap are unitarily molded from foam plastic and said chamber comprises a slot between said top cap and said sealing member.

25. The concrete insert of claim 24, wherein each side member defines a bilaterally symmetrical trapezoid having two diverging edges of the side member extending downwardly at an obtuse angle from one of the longitudinal sides of the bight portion to a bottom edge of the side member, the bottom edge of the side member being longer than and parallel to the longitudinal side of the bight portion.

26. A concrete building wall panel having a rear surface in which are embedded in spaced relation a plurality of concrete inserts, each of said concrete inserts comprising:

a metal housing defining a U-shaped, longitudinally extending channel having an open bottom and open ends, said metal housing comprising an elongate bight portion having two longitudinal sides and an upper surface substantially flush with the rear surface of the wall panel, and two generally planar side members, each of said side members being wedge-shaped and extending downwardly from a respective one of said longitudinal sides of said bight portion and embedded in said wall panel, each of the side members having an inner face and an outer face with the inner faces of the two side members being in spaced, facing relationship to one another, each of said side members having two longitudinally spaced, diverging end surfaces extending between said inner and outer faces and extending between said inner and outer faces and downwardly from the bight portion, the two end surfaces of each side member diverging from one another with increasing distance from said bight portion, said bight portion having an elongate, longitudinal slot therethrough adapted to receive elongate fastening means;

nut means located in said channel and having a threaded aperture acdessible to a threaded end of said elongate fastening means, said nut means adapted to secure said elongate fastening means to said bight portion;

a sealing member received in said channel, said sealing member comprising a longitudinally extending bottom surface sealing said open bottom of said channel below said nut means, end sealing surfaces extending upwardly from said bottom surface and sealing said open ends of said channel, and a concrete-free chamber enclosed by said bottom surface and end sealing surfaces in which said nut means is retained; and

a top can sealingly received in said elongate, longitudinal slot, said top cap being removable upwardly from said upper surface of said bight portion.