Low polarization sensitivity gold mirrors on silica

• US 5,892,618 A
• Filed: 10/29/1997
• Issued: 04/06/1999
• Est. Priority Date: 12/15/1994
• Status: Expired due to Term

• Current Assignee: Avago Technologies General IP PTE Limited (Broadcom, Inc.)
• Original Assignee: Lucent Technologies, Inc. (Nokia Corporation)
• Inventors: Filas, Robert William
• Primary Examiner(s): Shafer, Ricky D.
• Application Number:
  US08/960,502
• Time in Patent Office: 524 Days
• Field of Search: 359/359, 359/360, 359/584, 359/585, 359/589, 359/883, 359/884, 385/31, 385/38
• US Class Current: 359/360
• CPC Class Codes: G02B 2006/12104 Mirror; Reflectors or the like
• CPC Class Codes: G02B 5/08 Mirrors vehicle mirrors involving special optical features B60R1/08
• CPC Class Codes: G02B 5/0875 the reflecting layers comprising two or more metallic layers
• CPC Class Codes: G02B 6/02052 comprising optical elements other than gratings, e.g. filters comprising gratings G02B6/02057
• CPC Class Codes: G02B 6/02057 comprising gratings
• CPC Class Codes: G02B 6/241 Light guide terminations
• CPC Class Codes: G02B 6/4214 the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device G02B6/4246 takes precedence
• CPC Class Codes: G02B 6/4249 comprising arrays of active devices and fibres

Abstract

Gold is useful for infrared polarization-insensitive mirrors on silica. However, gold does not adhere to bare silica. The adherence is enhanced by depositing an optically thin glue layer of Ni--P on a silica surface after sensitization of the surface and activation. The Ni--P layer has a thickness sufficient to enhance adherence of gold to the surface of silica, but insufficient to act as a barrier to the passage of infrared radiation to or from the gold layer. One measure of the Ni--P thickness is the absorbance of the glue layer of >0.008 at 550 nm (>0.003 at 850 nm) as measured by a spectrophotometer. A 100-150 nm thick gold layer, deposited on this adhesion layer, adheres well enough to pass the commonly used "Scotch tape adhesion test". The ability to make gold adhere to silica with very low optical loss is useful in fabrication of lightwave devices which require the use of reflecting surfaces, such as an optical fibers or waveguides.

Claims

1. A gold mirror on a silica article for reflecting radiation of wavelength between about 550 nm and about 850 nm from the silica articles comprising:

a gold layer; and

a nickel layer forming an adhesion layer between a surface of said silica article and said gold layer;

wherein said nickel layer is deposited on said surface of said silica article by electroless plating, and said nickel layer has a thickness such that said nickel layer is substantially transparent to infrared radiation, and

wherein infrared radiation passes through said silica article and said nickel layer substantially without being absorbed and the infrared radiation is reflected by said gold layer.

2. The gold mirror of claim 1, in which said surface of said silica article is an end surface of an optical fiber.

3. The gold mirror of claim 2, in which said end surface is inclined about 45°

.

4. The gold mirror of claim 1, wherein said nickel layer comprises a Ni--P alloy.

5. A gold mirror on a silica article for reflecting radiation of wavelength between about 550 nm and about 850 nm from the silica article, comprising:

a gold layer; and

an adhesion layer disposed between and contacting a surface of the silica article and the gold layer, the adhesion layer comprising a Ni--P alloy;

wherein the adhesion layer has a thickness such that the adhesion layer is substantially transparent to infrared radiation; and

wherein infrared radiation passes through the silica article and the adhesion layer substantially without being absorbed and the infrared radiation is reflected by the gold layer.

6. The gold mirror of claim 5, wherein the surface of the silica article is an end surface of an optical fiber.

7. The gold mirror of claim 6, wherein the end surface of the optical fiber is inclined at an angle of about 45°

.

8. An optical fiber device, comprising:

a) an optical fiber having an end surface;

b) a gold mirror on the end surface of the optical fiber for reflecting radiation of wavelength between about 550 nm and about 850 nm from the optical fiber, comprising;

a gold layer; and

an adhesion layer disposed between the end surface of the optical fiber and the gold layer, the adhesion comprising a Ni--P alloy;

wherein the adhesion layer has a thickness such that the adhesion layer is substantially transparent to infrared radiation; and

wherein infrared radiation passes through the optical fiber and the adhesion layer substantially without being absorbed and the infrared radiation is reflected by the gold layer.

9. The optical fiber device of claim 8, wherein the end surface of the optical fiber is inclined at an angle of about 45°

.