Light reflectant surface for luminaires

• US 5,892,621 A
• Filed: 04/10/1996
• Issued: 04/06/1999
• Est. Priority Date: 01/06/1995
• Status: Expired due to Term

• Current Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Original Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Inventors: Minor, Raymond B., McGregor, Gordon L., Hannon, Gregory E.
• Primary Examiner(s): Spyrou, Cassandra
• Assistant Examiner(s): Sikder, Mohammad Y.
• Application Number:
  US08/630,243
• Time in Patent Office: 1,091 Days
• Field of Search: 359/599, 359/584, 359/589, 523/135, 362/260, 362/290
• US Class Current: 359/599
• CPC Class Codes: B29K 2027/18 PTFE, i.e. polytetrafluorethene , e.g. ePTFE, i.e. expanded polytetrafluorethene
• CPC Class Codes: C08J 2327/18 Homopolymers or copolymers of tetrafluoroethylene
• CPC Class Codes: C08J 5/18 Manufacture of films or sheets
• CPC Class Codes: C08L 27/18 Homopolymers or copolymers or tetrafluoroethene
• CPC Class Codes: F21S 41/37 characterised by their material, surface treatment or coatings
• CPC Class Codes: F21V 7/24 characterised by the material
• CPC Class Codes: F21V 7/28 characterised by coatings
• CPC Class Codes: G02B 1/04 made of organic materials, e.g. plastics G02B1/08 takes precedence
• CPC Class Codes: G02B 5/0247 by means of voids or pores
• CPC Class Codes: G02B 5/0284 used in reflection
• CPC Class Codes: G02F 1/133504 Diffusing, scattering, diffracting elements associated to illuminating devices G02F1/133606
• CPC Class Codes: G02F 1/133553 Reflecting elements associated to illuminating devices G02F1/133605

Abstract

The present invention relates to surfaces used to reflect light, and particularly to highly light reflectant surfaces that provide even diffusion of light for the purpose of maximizing light efficiency and/or uniformity in a luminaire. By employing an expanded polytetrafluoroethylene (PTFE) comprising a microstructure of polymeric nodes and fibrils, the material of the present invention demonstrates exceptional diffuse reflectivity across a wide spectrum of visible light. Additionally, the material of the present invention provides many properties that have been previously unavailable in highly diffuse reflective material, including a high degree of malleability, moldability and flexibility, and effective reflectivity even at relatively thin cross-sections.

Claims

1. A method of providing improved diffuse reflectivity of light in a luminaire comprising

providing a reflectant material comprising a structure of expanded polytetrafluoroethylene having polymeric nodes interconnected by thread-like fibrils emerging from the nodes and defining microporous voids therein, the reflectant material comprising a flexible sheet that is readily formed into different shapes;

and

mounting the reflectant material in a luminaire so as to cause light energy to reflect off it.

2. The method of claim 1 that further comprises providing as the reflectant material a material with a diffuse reflectance of greater than 85% of the light striking the reflectant material reflecting from the material.

3. The method of claim 1 that further comprises providing as the reflectant material a material with a diffuse reflectance of greater than 90% of the light striking the reflectant material reflecting from the material.

4. The method of claim 1 that further comprises providing as the reflectant material a material with a diffuse reflectance of greater than 95% of the light striking the reflectant material reflecting from the material.

5. The method of claim 1 that further comprises

forming the reflective material to provide a non-planar reflective surface.

6. The method of claim 1 that further comprises providing an expanded polytetrafluoroethylene material that at a thickness of 1.0 mm has a diffuse reflectance of greater than 95% of light in the range of 400 to 700 nm.

12. A luminaire of claim 6 wherein an expanded polytetrafluoroethylene material is employed that at a thickness of 1.0 mm has a diffuse reflectance of greater than 95% of light in the range of 400 to 700 nm.

7. A luminaire comprising

at least one sheet of expanded polytetrafluoroethylene (PTFE) comprising a structure of polymeric nodes interconnected by thread-like fibrils emerging from the nodes and defining microporous voids therein, the sheet being conformable;

at least one light source mounted in the luminaire;

the sheet of expanded PTFE being mounted in the luminaire so as to provide a high diffuse reflectance of light from the luminaire.

8. The luminaire of claim 7 which further comprises,

a means to redirect the light exiting the luminaire.

9. The luminaire of claim 8 where the means to redirect the light exiting the luminaire is a diffuser.

10. The luminaire of claim 8 where the means to redirect the light exiting the luminaire is a lens.

11. The luminaire of claim 8 where the means to redirect the light exiting the luminaire is a louver.