Catheter with removable balloon protector and stent delivery system with removable stent protector

• US 5,893,868 A
• Filed: 03/05/1997
• Issued: 04/13/1999
• Est. Priority Date: 03/05/1997
• Status: Expired due to Term

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Scimed Life Systems Incorporated (Boston Scientific Corporation)
• Inventors: Holman, Thomas J., Hanson, Scott M., Ellis, Louis G., Traxler, Richard J., Olson, Gregory K., Cornelius, Linda Lorentzen
• Primary Examiner(s): LEWIS, WILLIAM W
• Application Number:
  US08/812,351
• Time in Patent Office: 769 Days
• Field of Search: 606/108, 606/194, 606/198, 604/96, 623/1, 623/12
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/0095 Packages or dispensers for prostheses or other implants for intraocular lenses A61F2/1691; for dental surgery A61C19/02
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61M 2025/1081 having sheaths or the like for covering the balloon but not forming a permanent part of the balloon, e.g. retractable, dissolvable or tearable sheaths
• CPC Class Codes: A61M 25/104 used for angioplasty

Abstract

A balloon catheter is provided having an expandable distal portion and balloon protector means comprising a first removable sleeve having a variable inner diameter to ease sliding the first sleeve over the balloon, and an optional second removable (outer) sleeve positioned over the inner sleeve, the second (outer) sleeve having a constrictive relationship with the first (inner) sleeve, said first and second sleeves being removed prior to use of the catheter. A stent delivery system is provided to facilitate introduction and placement of a stent, and includes a catheter having an expandable distal portion constructed and arranged for expanding the outer diameter of the catheter from a contracted state to an expanded state, said distal portion further comprising a balloon and at least one dam over which the balloon extends, and a stent positioned around the distal portion of the catheter around the balloon or gripper linear control device, said stent having a contracted condition, being sized in the contracted condition to closely surround the balloon in the contracted state, and being expandable to an expanded condition; a first removable (inner) sleeve in the region of the distal portion of the catheter positioned around the stent (and between the dams where the device comprises two dams), said first sleeve comprising a first end, a second end and a variable inner diameter to ease sliding the sleeve over the balloon and stent; an optional second removable (outer) sleeve positioned over the stent, first sleeve and at least one dam, said second (outer) sleeve having a constrictive relationship with the first (inner) sleeve, whereby when compressed by the outer sleeve, the inner sleeve will have an inner diameter approximately equal to or less than the outer profile of the collapsed balloon over the at least one dam, said first and second sleeves being removed prior to use of the stent delivery system and release of the stent by expansion of the balloon.

Claims

1. A stent delivery system comprising:

a catheter comprising a proximal portion, a distal portion, a shaft and an expandable member located at the distal portion, said expandable member having a first end and a second end and being constructed and arranged for expanding the outer diameter of said catheter from a contracted state to an expanded state;

a radially expandable stent of generally cylindrical configuration positioned around said distal portion of said catheter around the expandable member, said stent having a contracted condition, being sized in the contracted condition to closely surround the catheter in the contracted state, and further being expandable to an expanded condition;

removable stent protector means comprising a first removable sleeve in the region of the distal portion of the catheter positioned around the stent, said first sleeve further comprising a first end, and a second end, said sleeve having a variable inner diameter to ease sliding the first sleeve over the balloon and stent, said stent protector means being removed prior to use of the stent delivery system and release of the stent by expansion of the balloon.

2. The stent delivery system of claim 1 wherein said first sleeve has a slit extending therethrough.

3. The stent delivery system of claim 2 wherein the slit is a longitudinal slit extending from the first end of the sleeve to the second end of the sleeve.

4. The stent delivery system of claim 1 wherein the expandable member and the first sleeve are of a material which resiliently deforms under radial pressure.

5. The stent delivery system of claim 4 wherein the expandable member comprises a balloon made of an elastomeric material.

6. The stent delivery system of claim 1 wherein the stent is crimped to the expandable member for delivery.

7. The stent delivery system of claim 1 wherein the first sleeve is made of a lubricious plastic material.

8. The stent delivery system of claim 1 wherein the first sleeve has a lubricious coating thereon.

9. A stent delivery system comprising:

a catheter comprising a proximal portion, a distal portion, a shaft and an expandable member located at the distal portion, said expandable member having a first end and a second end and being constructed and arranged for expanding the outer diameter of said catheter from a contracted state to an expanded state;

a radially expandable stent of generally cylindrical configuration positioned around said distal portion of said catheter around the expandable member, said stent having a contracted condition, being sized in the contracted condition to closely surround the catheter in the contracted state, and further being expandable to an expanded condition;

removable stent protector means comprising a first removable sleeve in the region of the distal portion of the catheter positioned around the stent, said first sleeve further comprising a first end, and a second end, said sleeve having a variable inner diameter to ease sliding the first sleeve over the balloon and stent, said first sleeve having a slit extending therethrough, said slit being a spiral slit extending in a helical manner from the first end of the sleeve to the second end of the sleeve, said stent protector means being removed prior to use of the stent delivery system and release of the stent by expansion of the balloon.

10. A stent delivery system comprising:

a catheter comprising a proximal portion, a distal portion, a shaft and an expandable member located at the distal portion, said expandable member having a first end and a second end and being constructed and arranged for expanding the outer diameter of said catheter from a contracted state to an expanded state;

a radially expandable stent of generally cylindrical configuration positioned around said distal portion of said catheter around the expandable member, said stent having a contracted condition, being sized in the contracted condition to closely surround the catheter in the contracted state, and further being expandable to an expanded condition;

removable stent protector means comprising;

a first removable sleeve in the region of the distal portion of the catheter positioned around the stent, said first sleeve further comprising a first end, and a second end, said sleeve having a variable inner diameter to ease sliding the first sleeve over the balloon and stent; and

a second removable sleeve having a first end and a second end, said second sleeve being positioned over the first sleeve and having a constrictive relationship with said first sleeve;

said stent protector means being removed prior to use of the stent delivery system and release of the stent by expansion of the balloon.

11. The stent delivery system of claim 10 wherein the distal portion of the catheter further comprises at least one dam, over which the expandable member extends, and wherein when the first sleeve is compressed by the second (outer) sleeve, the first sleeve has an inner diameter less than or equal to the outer profile of the expandable member over the at least one dam.

12. The stent delivery system of claim 11 wherein said at least one dam comprises a proximal dam and a distal dam spaced a predetermined distance apart, said dams having an equal outer diameter, the expandable member is a balloon located over and between said proximal and distal dam, the stent is located over the balloon and between the dams and the first sleeve has a length approximately equal to that of the stent.

13. The stent delivery system of claim 12 wherein at least one of said first and second sleeves has a slit extending therethrough.

14. The stent delivery system of claim 13 wherein the slit is a longitudinal slit extending from the first end of the sleeve to the second end of the sleeve.

15. The stent delivery system of claim 13 wherein the slit is a spiral slit extending in a helical manner from the first end of the sleeve to the second end of the sleeve.

16. The stent delivery system of claim 10 wherein at least one of said first and second sleeves is a straight tube.

17. The stent delivery system of claim 10 wherein the first sleeve and the second sleeve are made of a low friction material.

18. The medical device of claim 10 wherein said first sleeve is coextruded and has a high friction inner diameter and a low friction outer diameter, whereby the first sleeve will not slip when the second sleeve is pushed thereon.

19. The stent delivery system of claim 10 wherein the first sleeve further comprises removal means extending from the second end thereof, said removal means comprising a tail.

20. A system for intraluminal delivery of a stent comprising:

a balloon catheter comprising a shaft, a balloon associated with a distal portion of the shaft for receiving a stent, the shaft further comprising at least one dam and an inflation lumen associated with the balloon for inflation thereof;

stent retaining means comprising a first removable sleeve for positioning around a stent and a second removable sleeve for positioning around the first sleeve such that the first sleeve is compressed by the second sleeve to an inner diameter less than or equal to the outer diameter of the at least one dams, said first and second sleeves being removed prior to use of the delivery system and release of a stent mounted to the catheter for delivery thereof by expansion of the balloon.

21. The system of claim 20 wherein the distal portion of the catheter comprises a proximal dam and a distal dam spaced a predetermined distance apart, said dams having an equal outer diameter, the balloon portion is located over and between the dams, and the stent is located over the balloon and between the dams.

22. The system of claim 20 wherein:

the first sleeve is made of a lubricious material and further comprises a first end, a second end and a slit extending therethrough, said slit providing a variable inner diameter to ease sliding the first sleeve over a stent mounted on the balloon; and

the second sleeve has an inner diameter, prior to mounting on the catheter, less than the outer diameter of the first sleeve prior to mounting on the catheter.

23. The system of claim 22 wherein the slit is a longitudinal slit.

24. The system of claim 22 wherein the slit is in a spiral configuration.

25. The system of claim 20 wherein one of said first and second sleeves comprises a coiled flat wire, spring wound without a gap between the coils thereof.

26. The system of claim 20 wherein at least one of said sleeves comprises a polymeric tube having a first end, a second end, and a variable inner diameter, wherein at least one of said ends is flared, said tube having a slit extending from the first end to the second end, enabling said sleeve to be peeled off the catheter.