Load bearing spinal joint implant

• US 5,895,428 A
• Filed: 11/01/1996
• Issued: 04/20/1999
• Est. Priority Date: 11/01/1996
• Status: Expired due to Fees

• Current Assignee: Don Berry
• Original Assignee: Don Berry
• Inventors: Berry, Don
• Primary Examiner(s): Polutta, Mark O.
• Assistant Examiner(s): NGUYEN, TRAM A
• Application Number:
  US08/742,451
• Time in Patent Office: 900 Days
• Field of Search: 623/16, 623/17, 623/18, 606/60, 606/61, 606/62, 403/87, 403/110, 403/114, 403/115, 403/119, 403/150, 248/923
• US Class Current: 623/17.15
• CPC Class Codes: A61F 2/30767 Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30604 modular
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30662 with rotation-limiting means
• CPC Class Codes: A61F 2002/3079 Stepped or enlarged apertures, e.g. having discrete diameter changes
• CPC Class Codes: A61F 2002/443 having two transversal endplates and at least one intermediate component
• CPC Class Codes: A61F 2002/449 comprising multiple spinal implants located in different intervertebral spaces or in different vertebrae
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2310/00017 Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00592 Coating or prosthesis-covering structure made of ceramics or of ceramic-like compounds
• CPC Class Codes: A61F 2310/00634 Coating made of zirconium oxide or hydroxides
• CPC Class Codes: Y10S 606/907 Composed of particular material or coated
• CPC Class Codes: Y10T 403/32286 Clamping screw traverses sliding complementary arcuate bearing surfaces
• CPC Class Codes: Y10T 403/32606 Pivoted

Abstract

An implant is provided which has an upper member which pivots and is locked to a lower member and engages adjacent vertebrae and have surfaces which are ceramic and will allow bone growth into such surfaces and thus bonding with the adjacent vertebra. The opposing and bearing surfaces of the upper and lower member are coated with ceramic zirconium for long wear. Since the upper and lower members are captured, the implant device herein cannot be forced out of place by spinal tension. Particularly for the lower spinal vertebrae, the option of securing the upper and lower members with screws is facilitated. A vertebral replacement system using components in common with the implant is used to make a spaced connection between two pivoting points and is used to replace badly damaged vertebrae where the load bearing portion of the vertebra will be insufficient to allow normal support. It is expected that the implant and vertebral replacement will have several sizes corresponding to the spinal cross sectional shape being bonded to, and that exact dimensioning will be obtained through tomographic scans to enable rapid final sculpting of a highly customized implant.

Claims

1. A vertebral implant comprising:

an upper member having a first side having a first planar surface and a first inner spherical surface, and a second side having a first conical surface and first outer spherical surface, said second side disposed oppositely with respect to said first side, said upper member having a central opening therethrough;

a lower member having a third side facing said second side of said upper member, and having a second conical surface and a centrally located second inner spherical surface for interfitting with and bearing against said first outer spherical surface of said upper member, and having a fourth side having a second planar surface disposed oppositely with respect to said third side, said lower member having a central opening extending therethrough; and

means, extending through said central opening of said upper and said lower members, for keeping said first outer spherical surface in close bearing and angular displacement relationship with said second inner spherical surface of said lower member.

2. The vertebral implant as recited in claim 1 wherein said first outer spherical surface of said upper member and said second inner spherical surface of said lower member are coated with a layer of ceramic zirconium for providing long frictional wear between said upper and said lower members.

3. The vertebral implant as recited in claim 1 wherein said first and said second planar surfaces are coated with a porus ceramic layer for promoting bonding with bone tissue.

4. The vertebral implant as recited in claim 1 wherein said first conical surface carries a raised rim portion to limit the angular displacement of said upper member with respect to said lower member.

5. The vertebral implant as recited in claim 1 wherein said means for keeping further comprises:

a threaded member having a head and a threaded shaft extending through said central opening of said upper and lower members and fixed with respect to said lower member;

a spherical nut having a threaded bore engaging said threaded shaft, said spherical nut having a second outer spherical surface for engaging said first inner spherical surface of said upper member, enabling said upper member to angularly pivot with respect to said lower member.

6. The vertebral implant as recited in claim 5 wherein said first and said second planar surfaces are coated with a porus ceramic layer for promoting bonding with bone tissue.

7. The vertebral implant as recited in claim 5 wherein said first outer spherical surface of said upper member and said second inner spherical surface of said lower member are coated with a layer of ceramic zirconium for providing long frictional wear between said upper and said lower members.

8. The vertebral implant as recited in claim 7 wherein said second outer spherical surface of said spherical nut is coated with a layer of tetrahedral amorphous diamond for providing long frictional wear between said spherical nut and said first inner spherical surface of said upper member.

9. The vertebral implant as recited in claim 8 wherein said first inner spherical surface of said upper member is coated with a layer of tetrahedral amorphous diamond for providing long frictional wear between said spherical nut and said first inner spherical surface of said upper member.

10. A vertebral replacement assembly comprising:

an upper implant fitting including;

a first threaded fitting having a first side having a first inner spherical surface, and a second side having a first conical surface and first outer spherical surface, said second side disposed oppositely with respect to said first side and defining a threaded exterior between said first and said second sides, said first threaded fitting having a central opening therethrough;

a first lower member having a third side facing said second side of said first threaded fitting, and having a second conical surface and a centrally located second inner spherical surface for interfitting with and bearing against said first outer spherical surface of said first threaded fitting, and having a fourth side having a second planar surface disposed oppositely with respect to said third side, said first lower member having a central opening extending therethrough; and

means, extending through said central opening of said first threaded fitting and said first lower member for keeping said first outer spherical surface of said first threaded fitting in close bearing and angular displacement relationship with said second inner spherical surface of said first lower member;

a spacer fitting having a first end having a first threaded bore engageable with said threaded exterior of said first threaded fitting, and a second end having a second threaded bore; and

a lower implant fitting including;

a second threaded fitting having a first side having a first inner spherical surface, and a second side having a first conical surface and first outer spherical surface, said second side disposed oppositely with respect to said first side and defining a threaded exterior between said first and said second sides for engagement with said second threaded bore of said second end of said spacer fitting, said second threaded fitting having a central opening therethrough;

a second lower member having a third side facing said second side of said second threaded fitting, and having a second conical surface and a centrally located second inner spherical surface for interfitting with and bearing against said first outer spherical surface of said second threaded fitting, and having a fourth side having a second planar surface disposed oppositely with respect to said third side, said second lower member having a central opening extending therethrough; and

means, extending through said central opening of said second threaded fitting and said second lower member, for keeping said first outer spherical surface of said second threaded fitting in close bearing and angular displacement relationship with said second inner spherical surface of said second lower member.

11. The vertebral replacement assembly as recited in claim 10 wherein said first outer spherical surfaces of said first and second threaded fittings and said second inner spherical surface of said first and second lower members are coated with a layer of ceramic zirconium for providing long frictional wear between said first and second lower members and said first and second threaded fittings.

12. The vertebral replacement assembly as recited in claim 10 wherein said second planar surfaces of said fourth sides of said first and second lower members are coated with a porus ceramic layer for promoting in growth with bone tissue.

13. The vertebral replacement assembly as recited in claim 10 wherein said spacer fitting has drainage ports leading from within said first threaded bore of said spacer fitting and through said spacer fitting to an outside surface of said spacer fitting.