Ankle-foot orthosis

• US 5,897,515 A
• Filed: 02/05/1997
• Issued: 04/27/1999
• Est. Priority Date: 02/05/1997
• Status: Expired due to Term

• Current Assignee: Light Weight Support AB, Peter Allard Holding AB
• Original Assignee: Light Weight Support AB
• Inventors: Engdahl, Karl, Willner, Stig
• Primary Examiner(s): DVORAK, LINDA C
• Application Number:
  US08/795,973
• Time in Patent Office: 811 Days
• Field of Search: 602/5-8, 602/23, 602/27-29, 264/222, 264/223
• US Class Current: 602/27
• CPC Class Codes: A61F 5/0111 for the feet or ankles

Abstract

An ankle-foot orthosis made of a carbon fiber reinforced material having low weight is carried on the front of the lower leg, extending over the lateral ankle and preventing plantar flexion. The orthosis may be worn under ordinary clothes and shoes and promotes a more natural gait pattern. The ankle-foot orthosis comprises a frame of thin flexible material extending over the front of the lower leg, anterior of the lateral ankle and beneath the sole of the foot and a supporting portion of rigid material extending over a narrow part of the front of the lower leg, anterior of the lateral ankle and beneath the part of the sole of the foot. The orthosis also comprises a fastening means for fastening the orthosis to the leg. In a preferred embodiment the orthosis comprises a substantially inflexible reinforcement element and a tough flexible element, the reinforcement element extending over a narrow part of substantially the whole frame and the flexible part extending over a substantial part of the sole of the foot. The frame is preferably made of thin flexible fiber glass reinforced plastic resin material, said reinforcement element being made of rigid carbon fiber reinforced plastic resin material. Said tough flexible element is preferably made of aramid fiber reinforced plastic resin.

Claims

1. An ankle-foot orthosis comprising:

a frame of thin flexible material sized and shaped to extend over the front of the lower leg, anterior of the lateral ankle on one side of the ankle only and beneath the sole of the foot;

a supporting portion sized and shaped to extend over a narrow part of the front of the lower leg, anterior of the lateral ankle on one side of the ankle only and beneath only a part of the sole of the foot, the supporting portion comprising a substantially inflexible reinforcement element sized and shaped to extend behind the ball of the foot; and

a fastening means for fastening the orthosis around the leg.

2. An ankle-foot orthosis according to claim 1, wherein the supporting portion further comprises a tough flexible element.

3. An ankle-foot orthosis according to claim 2, wherein the flexible element is sized and shaped to extend over a substantial part of the sole of the foot including the ball of the foot.

4. An ankle-foot orthosis according to claims 2 or 3, wherein said reinforcement element is made of carbon fiber reinforced plastic resin and said flexible element is made of aramid fiber reinforced plastic resin.

5. An ankle-foot orthosis comprising:

a frame of thin flexible fiber-glass reinforced plastic resin material sized and shaped to extend over the front of the lower leg, anterior of the lateral ankle and on one side of the ankle only and beneath the sole of the foot;

a reinforcement element of rigid carbon fiber reinforced plastic resin material sized and shaped to extend over a narrow part of the front of the lower leg, anterior of the lateral ankle on one side of the ankle only and beneath a narrow part of the sole of the foot behind the ball of the foot; and

a fastening means for fastening the orthosis around the leg.

6. An ankle-foot orthosis according to claim 5, further comprising a tough flexible element made of aramid fiber reinforced plastic resin in the portion of the orthosis sized and shaped to extend over a substantial part of the sole of the foot supporting the ball of the foot.

7. An ankle-foot orthosis according to claims 5 or 6, wherein the fiber-glass reinforced plastic comprises a number of layers of yarn fabric impregnated with an epoxy matrix.

8. An ankle-foot orthosis according to claim 7, wherein each fiber-glass reinforced layer is ≦

0.2 mm thick.

9. An ankle-foot orthosis according to claim 8, comprising two fiber-glass reinforced layers.

10. An ankle-foot orthosis according to claim 5 or 6, wherein the carbon fiber reinforced plastic comprises a number of layers of single-direction carbon fiber fabric impregnated with an epoxy matrix.

11. An ankle-foot orthosis according to claim 10, wherein each carbon fiber reinforced layer is arranged at an angle to other layers.

12. An ankle-foot orthosis according to claim 10, wherein the fiber-glass reinforced plastic comprises of a number of layers of yarn fabric impregnated with an epoxy matrix each carbon fiber reinforced layer is ≦

0.3 mm thick.

13. An ankle-foot orthosis according to claim 11, wherein each carbon fiber reinforced layer is ≦

0.3 mm thick.

14. An ankle-foot orthosis according to claim 12, comprising one to four carbon fiber reinforced layers.

15. An ankle-foot orthosis according to claim 13, comprising two to four carbon fiber reinforced layers.